Perkins3012柴油发动机威尔逊P850E柴油发电机配件提升泵

项目   零配件号码    最近的部分号码    描述      

    1   OD17308    1   OD17308    提升泵       

    (1) OD17308R   1   OD17308R   提升泵 -交换        

    22  CV8843 1   CV8843 壳        

    23  OD19655    1   OD19655    密封垫 - 提升泵         

    24  CV7853 1   CV7853 PUSHROD          

    25  CV7854 1   CV7854 转向装置         

    26  ST10545    1   ST10545I   封闭砂条         

    27  ST44424    3   ST44424    固定螺钉         

    28  2131 A012  3   2131 A012  垫圈         

    29  CV20220    1   CV20220    密封垫 - 提升泵         

    30  ST45778    2   ST45778    弹簧销       

    31  ST44630    1   ST44630    螺帽         

    32  ST43164    1   ST43164    垫圈         

    33  ST17031    1   ST17031    半圆键       

    34  CV5455 1   CV5455 电脑辅助制造        

    35  ST43511    4   ST43511    螺拴         

    36  CV18437    1   CV18437    燃料管       

    37  ST46260    1   ST46260    异径管接合器        

    38  ST46004    2   ST46004    套筒         

    39  ST46029    2   ST46029    螺帽         

    40  ST49458    1   ST49458    承接器       

    41  ST49891    1   ST49891    垫圈         

    46  KRP1209    1   KRP1209    修补装备 - 提升泵

    项目   零配件号码    最近的部分号码    描述      

    2   OD17701    1   OD17701    壳        

    3   OD20513    1   OD20513    汽酒共腾泵       

    4   OD17712    1   OD17712    扣环         

    5   OD17717    1   OD17717    阀        

    6   OD17715    1   OD17715    密封垫       

    7   OD17706    1   OD17706    栓塞         

    8   OD17707    1   OD17707    密封垫       

    9   OD17705    1   OD17705    弹簧         

    10  OD17703    1   OD17703    柱塞         

    11  OD17704    1   OD17704    旋刮板心桥       

    12  OD17702    1   OD17702    密封O型圈       

    13  OD17714    3   OD17714    栓塞         

    14  OD17715    3   OD17715    密封垫       

    15  OD17713    4   OD17713    弹簧         

    16  OD17717    3   OD17717    阀        

    17  OD17753    1   OD17753    挺杆  

    项目   零配件号码    最近的部分号码    描述      

    18  OD17708    1   OD17708    挺杆         

    19  OD17709    1   OD17709    位子         

    20  OD17710    1   OD17710    销        

    21  OD17711    2   OD17711    台        

    项目   零配件号码    最近的部分号码    描述      

    1      1      凸轮轴传动机构          

    2      1      凸轮轴传动机构          

    3      1      凸轮轴传动机构          

    4      1      高压油泵传动机构        

    5      2      推拔瓦       

    6   CV70056    1   CV70056    混合传动机构        

    6   CV7866 1   CV70056    混合传动机构        

    7   CV7868 1   CV7868Z    混合传动机构        

    10  CV17071    12  CV17071    固定螺钉         

    11  ST43056    12  2131 A008  垫圈         

    12  ST45778    1   ST45778    弹簧销       

    13  CV13003    2   CV13003Z   车桥         

    16  CV8666 2   CV8666 锁定板       

    17  CV11604    2   CV11604    推力板       

    18  CV430  4   CV430  止推片       

    19  CV1412 1   CV1412Z    惰轮传动机构        

    22  CV12174    6   CV12174    螺拴         

    23  CV1414 1   CV1414Z    惰轮传动机构        

    26  CV329  2   CV329  车桥         

    27  ST43058    2   2131 A012  垫圈         

    28  CV1415 1   CV1415 惰轮传动机构        

    31     1      油泵传动机构        

    32  CV1381 2   CV1381 止推片

    项目   零配件号码    最近的部分号码    描述      

    1   CV13140Z   1   CV13140Z   机油冷却器       

    10  ST46078    1   ST46078I   栓塞         

    11  ST49853    1   ST49853    垫圈         

    12  ST43622    3   ST43622    螺拴         

    13  2134 A012  3   2134 A012  垫圈         

    14  2131 A012  3   2131 A012  垫圈         

    15  ST10616    1   ST10616    密封O型圈       

    16  ST10609    3   ST10609    密封O型圈       

    17  ST46077    1   ST46077    栓塞         

    18  ST49852    1   ST49852    垫圈         

    19  ST43620    3   ST43620    螺拴         

    20  2134 A012  3   2134 A012  垫圈         

    21  2131 A012  3   2131 A012  垫圈         

    项目   零配件号码    最近的部分号码    描述      

    2   CV13139    1   CV13139    套        

    3   CV5620 1   CV5620 TUBESTACK        

    4   CV13136    3   CV13136    承接器       

    5   ST20134    1   ST20134    栓塞         

    6   ST49206    1   ST49206    垫圈         

    7   ST44424    2   ST44424    固定螺钉         

    8   2131 A012  2   2131 A012  垫圈         

    9   2131 A006  2   2131 A006  垫圈                

    项目   零配件号码    最近的部分号码    描述      

    1   CV11804    1   CV11804    油泵         

    (1) CV11804R   1   CV11804R   油泵 -交换       

    13  OE4421 2   OE4421 销        

    14  ST43557    4   ST43557    螺拴         

    15  2134 A010  4   2134 A010  垫圈         

    16  CV13176    1   CV13176    栓塞         

    17  ST10619    2   ST10619    密封O型圈       

    18  CV12722    1   CV12722    油管         

    19  CV12723    1   CV12723    线桥         

    20  ST10615    1   ST10615    密封O型圈       

    21  ST10616    1   ST10616    密封O型圈       

    22  CV1274 1   CV1274 油泵传动机构                      

项目   零配件号码    最近的部分号码    描述      

    2   CV11802    1   CV11802    套        

    3   CV2279 1   CV2279 油泵传动机构        

    4   CV5340 1   CV5340 桥        

    5   CV11803    1   CV11803    盖        

    6   CV358  2   CV358  衬套         

    7   CV5671 1   CV5671 合钉         

    8   CV5339 1   CV5339 桥        

    9   ST44632    1   ST44632    锁紧螺母         

    10  CV334  1   CV334  定位键垫圈       

    11  ST43518    6   ST43518    螺拴         

    12  2134 A008  6   2134 A008  垫圈  

    项目   零配件号码    最近的部分号码    描述      

    1   CV7755/1 Z 1   CV7755/1 Z 阀        

    12  CV5122 2   CV5122 线桥         

    13  ST10615    8   ST10615    密封O型圈       

    14  ST46077    1   ST46077    栓塞         

    15  ST49852    1   ST49852    垫圈         

    16  ST46078    1   ST46078I   栓塞         

    17  ST49853    1   ST49853    垫圈         

    18  ST43655    3   ST43655    螺拴         

    19  ST43163    3   ST43163    垫圈         

    20  ST43059    3   ST43059    垫圈         

    21  ST43657    3   ST43657    螺拴         

    22  ST43163    3   ST43163    垫圈         

    23  ST43059    3   ST43059    垫圈  

    项目   零配件号码    最近的部分号码    描述      

    2      1      放泄阀       

    6   CV5121 1   CV5121 柱塞         

    7   CV1558 1   CV1558 弹簧         

    8   CV7719 1   CV7719 帽        

    9   ST49859    1   ST49859    垫圈         

    10  ST20106    2   ST20106    栓塞         

    11  ST49856    2   ST49856    垫圈  

         Item          Parts No. Qty.  Latest Part No.         Description      Cut Out    Cut In       Comment

         3       ST11412   3       ST11412   INSERT                       

         4       ST11421   1       ST11421   INSERT                       

         5       ST47474   6       ST47474   INSERT                       

    项目   零配件号码    最近的部分号码    描述      

    1   CV12724    1   CV12724    油填隙料         

    2   OE52128    1   OE52128    密封垫       

    3   ST43552    2   ST43552    螺拴         

    4   2134 A010  2   2134 A010  垫圈             

    项目   零配件号码    最近的部分号码    描述      

    1   CV19327/1  12     活塞装备         

    5   CVK564 12  CVK564 活塞环装备       

    10  CVK502 12  CVK502 活塞环装备       

    项目   零配件号码    最近的部分号码    描述      

    2      1      活塞         

    3      1      桥头销       

    4   CV19330    2   CV19330    CIRCLIP                    

    项目   零配件号码    最近的部分号码    描述      

    1   CV285  24  CV285  PUSHROD          

    2   CV70122    24  CV70122    挺杆         

    2   CV65451    24  CV70122    挺杆         

    项目   零配件号码    最近的部分号码    描述      

    1   CV21206    1   CV24620    散热器       

    2   CV17913    1   CV17913    守卫         

    3   CV17912    1   CV17912    守卫         

    4   2314 C044  12  2314 C044  固定螺钉         

    5   0920053    12  0920053    垫圈         

    6   CV69938    1   CH12541    开关         

    6   OD20769    1   CH12541    冷却器水平开关          

    7   ST15902    12  ST15902    垫圈         

    项目   零配件号码    最近的部分号码    描述      

    1   CV17595    1   CV17595    水管         

    2   ST91216    2   ST91216    水管         

    3   ST46409    4   ST46409    夹        

    4   ST91232    2   ST91232    水管         

    5   ST46411    4   ST46411    夹        

    6   CV17596    1   CV17596    水管         

    7   CV17103    1   CV17103    水管         

    8   ST91247    1   ST91247    水管         

    9   ST46412    2   ST46412    夹        

    10  ST91216    2   ST91216    水管         

    11  ST46409    4   ST46409    夹        

    12  CV17109    1   CV17109    托架         

    13  CV17108    1   CV17108    夹        

    14  2314 C044  4   2314 C044  固定螺钉         

    15  2318 A208  4   2318 A208  螺帽         

    16  2134 A008  4   2134 A008  垫圈         

    17  2131 A008  4   2131 A008  垫圈         

    18  CV17910    2   CV17910    水管         

    19  ST46005    4   ST46005    套筒         

    20  ST46030    4   ST46030    螺帽         

    21  ST49439    4   ST49439    承接器       

    22  ST49852    4   ST49852    垫圈

    项目   零配件号码    最近的部分号码    描述      

    1   CV2170 4   CV2170 汽缸盖盖         

    2   CV20230    4   CV20230    密封垫 -CYL。 冒口盖       

    3   2314 C045  16  2314 C045  固定螺钉         

    4   2134 A008  16  2134 A008  垫圈         

    5   2131 A008  16  2131 A008  垫圈         

    9   ST43504    16  ST43504    螺拴         

    10  2134 A008  16  2134 A008  垫圈         

    11  2131 A008  16  2131 A008  垫圈             

    项目   零配件号码    最近的部分号码    描述      

    1   CV18695    4   CV18695    摇杆砂箱组合        

    15  ST46614    32  ST46614    CAPSCREW         

    16  CV14055    4   CV20376    密封垫       

    17  OE52035    24  CV24523    结桥         

    20  ST43563    32  ST43563    螺拴         

    21  ST43161    32  2134 A010  弹簧塾圈         

    22  ST43057    32  2131 A010  垫圈             

    项目   零配件号码    最近的部分号码    描述      

           1      摇杆砂箱         

       ST43160    1   2134 A008  垫圈         

    2   CV2255 8   CV2255 垫圈         

    3   ST47452    8   ST47452    气门座圈         

    4   CV1619 2   CV1619 密封O型圈       

    5   CV8160/2   1   CV8160/2 Z 摇杆桥组合       

    8   CV1913 6   CV1913 摇臂组合         

    12  OE43641    3   OE43641    摇杆桥弹簧       

    13  CV593  1   CV593  螺旋         

    14  ST43056    1   2131 A008  垫圈                

    项目   零配件号码    最近的部分号码    描述      

    6      1      摇杆桥       

    7   ST43305    2   ST43305    栓塞             

    项目   零配件号码    最近的部分号码    描述      

    9   OE28549    1   OE28549    衬套         

    10  OE41699    1   OE41699    螺旋         

    11  OE42293    1   OE42293    锁紧螺母         

    项目   零配件号码    最近的部分号码    描述      

    1   CV14447    4   CV17509Z   汽缸盖组合       

    (1) CV14447R   4   CV14447R   汽缸盖装备 -EXCH           

    项目   零配件号码    最近的部分号码    描述      

    2      1      汽缸盖       

    3   CV20814    6   CV20814    阀座气门座圈        

    3   CV21069    1   CV21069    气门座圈         

    4   CV20815    6   CV20815    阀座气门座圈        

    4   CV21070    1   CV21070    气门座圈         

    5   OE47572    6   OE47572    气门导管         

    6   OE47573    6   OE47573    气门导管         

    7   CV14134    3   CV14134    套筒         

    8   OE43636    6   OE43636    气门导管         

    9   ST20701    1   ST20701    栓塞         

    10  ST43322    9   ST43322    栓塞         

    11  ST43309    3   ST43309    栓塞         

    12  ST43317    9   ST43317    栓塞         

    13  CV17435    6   CV21058    进气门          

    14  OE43638    6   OE43638    位子         

    15  CV11403    6   CV11403    阀弹簧       

    16  OE43262    6   OE43262    位子         

    17  OE42571    12  OE42571    阀筒夹       

    18  CV17434    6      排气阀       

    19  OE43638    6   OE43638    位子         

    20  CV11403    6   CV11403    阀弹簧       

    21  CV18761    6   CV18761    回转的人         

    22  OE42570    12  OE42570    阀筒夹

    项目   零配件号码    最近的部分号码    描述      

    1   CVK523/3   1   CVK523/3   活塞及缸套装备                 

    项目   零配件号码    最近的部分号码    描述      

    2   CV66887/1  1   CV66887/1  活塞装备         

    7   CVK564 1   CVK564 活塞环装备       

    8   CV72010    1   CV72010    缸套         

    8   CV19912    1   CV72010    缸套         

    (8) CV11401    1   CV11401    缸套         

    (8) CV11402    1   CV11402    缸套 -特大号 

    项目   零配件号码    最近的部分号码    描述      

    2      1      活塞          

    3      1      桥头销       

    4   CV19330    1   CV19330    CIRCLIP          

    5   CV19330    1   CV19330    CIRCLIP             

    项目   零配件号码    最近的部分号码    描述      

    1   CV5296 1   CV65430    启动马达         

    (1) CV5296R    1   CV65430R   启动马达 -交换          

    2   ST44500    2   ST44500    固定螺钉         

    3   ST43164    2   ST43164    垫圈         

    4   ST44500    1   ST44500    固定螺钉         

    5   ST43164    1   ST43164    垫圈         

         Item          Parts No. Qty.  Latest Part No.         Description      Cut Out    Cut In       Comment

         2       OD17688 1       OD17688 LOCKNUT                           

         3       OD15391 1       OD15391 WASHER                    

         4       OD15390 1       OD15390 NUT                   

         5       OD15400 1       OD15400 WASHER                    

         6       CV3022    1       CV3022    LEAD                          

         7       OD19782 1       OD19782 WASHER                    

         8       OD15396 2       OD15396 BUSH                          

         9       OD17266 1       OD17266 HOUSING                           

         10  &am, p;nb, sp;  OD15401 4       OD15401 SETSCREW                         

         11     OD15402 4       OD15402 WASHER                    

         12     OD15392 1       OD15392 PLUG                          

         13     OD16762 1       OD16762 WICK                          

         14     OD15404 12     OD15404 WASHER                    

         15     OD17267 1       OD17267 CONNECTION                   

         16     OD15400 1       OD15400 WASHER                    

         17     OD15397 1       OD15397 CIRCLIP                     

         18     OD17268 4       OD17268 HOLDER                    

         19     OD15415 8       OD15415 BRUSH                       

         20     OD15408 4       OD15408 SCREW                       

         21     OD15407 4       OD15407 WASHER                    

         22     OD15406 4       OD15406 WASHER                    

         23     OD15405 4       OD15405 BUSH                          

         24     CV4828    1       CV4828    CONNECTION                   

         25     OD15412 8       OD15412 SCREW                       

         26     OD15411 4       OD15411 PLATE                         

         27     OD15417 1       OD15417I         SEAL - O RING                   

         28     OD15399 1       OD15399 BUSH                          

         29     OD17269 1       OD17269 BAND                         

         30     OD17270 2       OD17270 SCREW                       

         31     OD15419 2       OD15419 NUT                   

         32     OD15410 1       OD15410 WASHER                    

         33     OD15409 1       OD15409 WASHER                    

         34     OD21480 1       OD21480 ARMATURE                        

         35     OD15423 1       OD15423 WASHER                    

         36     OD15424 1       OD21474 WASHER                    

         37     CV3024    1       CV3024    CASE ASSEMBLY                         

         38     CV3027    1       CV3027    SCREW                       

         39     OD20701 1       OD20701 INSULATOR                        

         40     CV3026    4       CV3026    MAGNETIC PLATE                     

         41     CV3025    1       CV3025    COIL                           

         42     OD16748 8       OD16748 SCREW                       

         43     OD15422 2       OD15422 SCREW                       

         44     CV3021    1       CV3021    CONNECTION                   

         45     OD17688 3       OD17688 LOCKNUT                           

         46     CV3030    1       CV3030    WASHER                    

         47     OD20703 1       OD20703 INSULATOR                        

         48     OD15397 1       OD15397 CIRCLIP                     

         49     OD20702 1       OD20702 INSULATOR                        

         50     OD15390 1       OD15390 NUT                   

         51     OD15392 1       OD15392 PLUG                          

         52     OD16762 1       OD16762 WICK                          

         53     OD19783 1       OD19783I         SLEEVE                       

         54     OD16755 1       OD16755 SEAL - O RING                   

         55     OD15417 1       OD15417I         SEAL - O RING                   

         56     OD17275 1       OD17275 HOUSING                           

         57     OD16754 5       OD16754 SCREW                       

         58     OD15402 5       OD15402 WASHER                    

         59     OD16753 1       Check History  LEVER                        

         60     OD16752 1       OD16752 SEAL - O RING                   

         61     OD16751 1       OD16751 SCREW                       

         62     OD17276 1       OD17276 WASHER                    

         63     OD16765 1       OD16765 BOOT                         

         64     OD16756 1       OD16756 SCREW                       

         65     CV3031    1       CV3031    LEVER                        

         66     OD16747 1       OD16747I         ROLL PIN                   

         67     OD15424 2       OD21474 WASHER                    

         68     OD16758 1       Y97/00032        DRIVE                        

         69     CV4838    1       CV4838    THRUST WASHER                      

         70     CV3032    2       CV3032    ARM                           

         71     OD16759 1       OD16759 SEAL - O RING                   

         72     OD20704 1       OD20704 HOUSING                           

         73     OD16761 6       OD16761 SCREW                       

         74     OD15399 1       OD15399 BUSH                          

         75     OD16764 1       OD16764 SOLENOID                          

         Item          Parts No. Qty.  Latest Part No.         Description      Cut Out    Cut In       Comment

         77     OD17291 1       OD17291 MAGNET                   

         78     OD17297 1       OD16764 PLUNGER                           

         79     OD17282 1       OD17282 SPRING                      

         80     OD18509 1       OD18509 SHAFT                        

         81     OD17252 3       OD17252 WASHER                    

         83     OD17283 1       OD17283 SPRING                      

         84     OD17284 1       OD17284 CONTACT                           

         85     OD17285 1       OD17285 BUSH                          

         86     OD17287 1       OD17287 INSULATOR                        

         87     OD17185 1       OD17185 WASHER                    

         88     OD17288 1       OD17288 NUT                   

         89              1                TERMINAL                         

         90              1                TERMINAL                         

         91     OD17286 1       OD17286 GUARD                      

         92              2                TERMINAL                         

         93              2                SCREW                       

         94     OD17292 2       OD17292 INSULATOR                        

         95     OD17279 2       OD17279 RING                          

         96     OD17252 1       OD17252 WASHER                    

         98     OD17196 2       OD17196 NUT                   

         99     OD17245 1       OD17245 BASE                           

         100  OD17231 1       OD17231 SCREW                       

         101  OD17298 1       OD17298 SCREW                       

         102  OD17299 1       OD17299 SCREW                       

         103  OE52575  4       OE52575  SEAL - O RING                    

         104  OD17280 2       OD17280 WASHER                    

         105  OD15391 2       OD15391 WASHER                    

         106  OD15390 2       OD15390 NUT                   

    项目   零配件号码    最近的部分号码    描述      

    1   CV2852/1   1   CV12350    油底壳       

    4   CV20214    1   CV20214I   密封垫 -油底壳          

    5   ST43586    4   ST43586    螺拴         

    6   2134 A010  4   2134 A010  垫圈         

    7   2131 A010  4   2131 A010  垫圈         

    8   ST43561    20  ST43561    螺拴         

    9   2134 A010  20  2134 A010  垫圈         

    10  2131 A010  20  2131 A010  垫圈         

    11  CV985  1   CV985  栓塞         

    12  ST49206    1   ST49206    垫圈         

    13  CV2874 1   CV2874 过滤器       

    14  CV1275 7   CV1275 自己的出铁螺旋   

    项目   零配件号码    最近的部分号码    描述       

    1   CV13339    1   CV13339    油底壳承接器        

    5   CV20213    1   CV20213    密封垫 -油底壳          

    6   ST43502    2   ST43502    螺拴         

    7   2134 A008  2   2134 A008  垫圈         

    8   2131 A008  2   2131 A008  垫圈         

    9   ST10619    1   ST10619    密封O型圈       

    10  ST46633    2   ST46633    CAPSCREW         

    11  2134 A010  2   2134 A010  垫圈         

    12  2131 A010  2   2131 A010  垫圈         

    13  ST43561    12  ST43561    螺拴         

    14  2134 A010  12  2134 A010  垫圈         

    15  2131 A010  12  2131 A010  垫圈         

    16  ST46633    5   ST46633    CAPSCREW         

    17  2134 A010  5   2134 A010  垫圈         

    18  ST43558    14  ST43558I   螺拴         

    19  2134 A010  14  2134 A010  垫圈         

    20  2131 A010  14  2131 A010  垫圈                    

How to start a new or overhauled engine

3

or an engine which has been in storage

Prepare to start the engine as given in paragraphs 1

to 13 on page 11.

If an engine has been in storage for a period of more

than one month, add clean lubricating oil to the fuel

injection pump and to the turbochargers. If the engine

has been in storage for less than one month, but the

fuel injection pump has been removed and fitted, add

lubricating oil to the fuel injection pump. The

procedure is described on page 11, paragraphs 10

and 11. Use clean engine oil of the same grade and

specification as that already in the system.

Start procedure

Ensure that the stop control is in the STOP position

and that the speed control lever is in the IDLE

position. Press the start button for 10 seconds and

then release it for 10 seconds, then press it for 20

seconds and release it for 20 seconds. Oil pressure

MUST be indicated on the gauge. Move the stop

control lever to the RUN position and proceed as for

a normal start.

12

This document has been printed from SPI². Not for Resale

Normal start procedures

Precautions

3

How to start the engine in low ambient

Service checks each day before first engine start

1 Check that the level of coolant is just at the bottom

of the filler extens ion in the radiator. Fill, if necessary,

to the required level with the approved coolant

mixture. If there is a large loss of coolant find the

reason.

2  Check the engine oil level. With the engine

stopped the oil level must be at the H mark on the

dipstic k. If nec essary, add oil of the s ame grade and

specification as that already in the system. Do NOT

add more oil than is necessary.

3  Ensure that the fuel tank is full.

4  Check the air restriction indicator.

Caution: If a fuel injection pump or turbocharger has

been removed from an engine, it must be primed with

clean engine oil of the correct grade before the engine

is first started. See page 11, paragraphs 10 and 11.

Variable speed engines

Perform the daily service checks then proceed as

follows:

Turn on the fuel supply.

Move the stop control to the RUN position.

Move the speed control lever to the maximum speed

position.

Press the start button and release it when the engine

starts.

Move the speed control lever to the idle position.

Constant speed engines

Perform daily service checks then proceed as follows:

Turn on the fuel supply.

Move the stop control to the RUN position.

Press the start button and release it when the engine

starts.

temperatures

An excess fuel device, within the fuel injec tion pump,

works as a starting aid when ambient temperatures

are below 0°C.

Before the engine is started, push fully in, the control

rod of the excess fuel device. Press the start button

and release it when the engine s tarts. The control rod

returns automatically to its original position when the

engine starts.

Caution: The excess fuel device must not be used at

the same time as other c old starting aids as the extra

fuel will make the engine more difficult to start.

The precautions that follow will help to ensure a long

and fault-free life for the engine:

Variable speed engines

1 Do not operate the engine at high speeds and loads

until the coolant has reached a minimum temperature

of 78°C.

2  Do not allow the engine to run at idle speed for

prolonged periods.

3  Do not exceed the maximum no load speed.

4  Never allow an engine to continue to run if the oil

pressure is below 170 kN/m² (25 lbf/in²) at rated

speed.

5 Fill the fuel tank(s) at the end of each day to prevent

condensation.

Constant speed engines

1  Do not operate the engine with a full load until the

coolant has reached a minimum temperature of 78° C.

2  Do not allow the engine to run with no load for

prolonged periods.

3  Ensure that the fuel tank(s) are full to prevent

condensation.

How to st op the engine

Variable speed engines

1  Put the gear lever into the NEUTRAL position.

2  Operate the engine at approximately 800 rev/min

for 3 minutes to allow the turbochargers to reduce

speed and temperature.

3  Mov e the s top control to the STOP position.

Constant speed engines

1 Operate the engine for 3 minutes at idle speed with

no load to allow the turbochargers to reduce speed

and temperature.

2  Mov e the switches for the engine protection

devices to the OFF position.

3  Mov e the s top control to the STOP position.

4  Turn off the fuel supply.

13

This document has been printed from SPI². Not for Resale

This document has been printed from SPI². Not for Resale

4

Preventive maintenance

Preventive maintenance periods

These preventive maintenance periods apply to

average conditions of operation. Check the periods

4

given by the manufacturer of the equipment in which

the engine is installed. If necessary, use the shorter

periods. When the operation of the engine must

conform to the local regulations, these periods and

procedures may need to be adapted to ens ure correct

operation of the engine.

The service intervals can be reduced for operation in

advers e conditions. The intervals must not be

extended unless Perkins Engines Company Limited

have approved the changes as indicated in the

Perkins Warranty. It is good preventive maintenance

to check for leakage and loose fasteners at each

service. These maintenance periods apply only to

engines that are operated with fuel and lubricating oil

which conform to the specifications given in this

handbook.

15

This document has been printed from SPI². Not for Resale

4

Schedule for engines in normal use

The preventive maintenance operations must be applied at the interval (hours or months) which occurs first.

A - Every 10 hours or daily

B - Every 400 hours  or 12 months

C - Every 1200 hours or 24 months

A	B	C	Operation
l l l l	l l l l l l l l	l l l l	Check the amount of coolant Check the level of the lubric ating oil Check the restriction indicators for the air filters and, when necessary, renew the filter elements Drain the water/sediment from the primary fuel filter Check the c ondition and the tension of all drive belts Check the s pecific gravity and the pH value of the coolant Renew the lubricating oil Renew the canisters of the lubricating oil filter Renew the canister of the main fuel filter Clean the primary fuel filter Ensure that the mounting nuts for the turbochargers are tightened securely Check that the air charge cooler and the radiator are clean and free from debris Check the timing of the fuel injection pump Check that the drive coupling bolts of the fuel injection pump are tightened to 120 Nm (88 lbf ft) Ensure that the fuel injectors are c hecked and corrected or renewed, if necessary* Ensure that the tappet clearances are checked and adjusted, if neces sary*

* By a person who has had the correct training.

In addition to the operations listed above, the operations listed below must be applied at 12 month

intervals:

l  Drain and flush the coolant sy stem and renew the coolant mixture

l  Check the turbochargers, ensure that they are chec ked and corrected if necessary*

l  Ensure that the alternator is  checked and corrected if necessary*

16

This document has been printed from SPI². Not for Resale

Schedule for engines in intermittent use

4

For engines which are in use for a total of less than 400 hours in every twelve months, the schedule below

must be used:

The preventive maintenance operations must be applied at the interval (hours or months) whic h occurs first.

A - Monthly

B - Every 200 hours or 12 months

C - Every 1000 hours or 24 months

A	B	C	Operation
l l l l l	l l l l l l l	l l l l	Check the amount of coolant Check the level of the lubricating oil Check the restriction indicators for the air filters and, when necessary, renew the filter elements Start and run the engine with 30% load (minimum), until normal temperature of operation is reached Drain the water/sediment from the primary fuel filter Check the condition and the tension of all drive belts Check the specific gravity and the pH value of the coolant Renew the lubricating oil Renew the canis ters of the lubricating oil filter Renew the canister of the main fuel filter Clean the primary  fuel filter Ensure that the mounting nuts for the turbochargers are tightened securely Check the timing of the fuel injection pump Check that the drive coupling bolts of the fuel injection pump are tightened to 120 Nm (88 lbf ft) Ensure that the fuel injectors are checked and corrected or renewed, if necessary* Ensure that the tappet clearanc es are checked and adjusted, if necessary*

* By a person who has had the correct training.

In addition to the operations listed above, the operations listed below must be applied at 12 month

intervals:

l  Drain and flush the coolant system and renew the coolant mixture

l  Check the turbochargers, ensure that they are checked and corrected if necessary*

l  Check that the air charge cooler and the radiator are clean and free from debris

l  Ensure that the alternator is checked and corrected if necessary*

17

This document has been printed from SPI². Not for Resale

4

Coolant level

Remove the filler cap from the radiator and check that

the level of the coolant mixture just touches the

bottom of the filler tube inside the radiator. If

neces sary, add coolant until the level of the coolant

reaches the filler tube. Fit the filler c ap.

Caution: If coolant is added to the system during

service, it must consist of the same original mixture as

used to fill the system.

Warning!  On a hot engine release the filler cap

carefully as the system will be under pressure.

Lubricating oil level

At the periods given in the service schedule use the

dipstick to check the amount of lubricating oil in the

sump. While the engine runs, the oil level must be

above the L mark. With the engine stopped the oil

level must be at the H mark on the dipstick. If

necessary, put more oil into the sump. Use the same

grade and specification as that already in the system.

Do NOT overfill.