约翰迪尔 4045 4.5T/H 活塞（米） RE55512/RE505102

（1）使用机器拆分连杆使用TR114083，并使用<带断裂分离式连杆的断路器。

（2）使用Oil Pan code 1901,1902＆amp; 1903年，钢制油锅。

（3）使用Oil Pan code 1904＆amp; 1905年，为铝油盘。

（4）用法兰头帽螺钉更换所有R78558带帽螺钉TR85363。

（5）（m）R135439，R132324，R134213。

（6）线路连接都是线程化的。

（7）1件组合式密封和护套;替换TRE59810，RE538097。

（8）在曲轴加工过程中必须保持正确的轴承轴颈半径，以确保正确的操作。

（9）检查应用程序是否正确使用。

（10）与Stanadyne DE10注射泵一起使用。

（11）锥形鼻子。

（12）直鼻。

（13）线路连接是一个＆nbsp;软管倒钩＆amp;一个线程。

（14）线路连接是两个软管倒钩。

（15）机器分体式和断裂式分体式连杆均可用于同一台发动机，但每个连杆必须使用正确的连杆螺栓。
强鹿JOHN DEERE柴油机配件、发动机配件、发电机组：
4039DFM,6068SM50 ,RE522528、RE519774、RE532628、RE518176、RE507980、RE518503、RE522515、RE504836、RE509031、RE509032、RE59754、RE507284、RE59754、RE519626、RE518977、RE508202、RE58935、T19044、RE62418、RE62419、RE521248、RE520842、C085004、AR95758、LVA10419、AH128449、RE509672、RE196945、RE191915、RE522688、RE522687、RE519774、RE532628
1d15 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2000-a01 pn=77 1d11 water pump sectional index cd42719 -un-11feb99 2001 - 1d12 2002 - 1d13 2026 - 1d14 2027 - 1d15 2000-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=78 1d12 water pump 2001 cd41023 -un-31jan96 0 6 8 t engine & key part no- part name qty serial no- h remarks 1 19m7774 screw 3 x m6 x 12, (10-9) 2 r115250 sheave 1 x od 98mm engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2000-2001 pn=79 1d13 water pump 2002 cd41023 -un-31jan96 0 4 5 t engine & key part no- part name qty serial no- h remarks 1 19m7774 screw 3 x m6 x 12, (10-9) 2 r121038 sheave 1 x od 117mm 2000-2002 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=80 water pump memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2000-2003 pn=81 1d14 water pump 2026 cd42716 -un-24feb99 0 3 engine 9 key part no- part name qty serial no- d remarks 1 re503264 water pump 1 x 2 r130586 hub 1 x 3 - housing 1 x marked r67188, ord re503264 4 - ball bearing 1 x ord re62658 5 - seal 1 x ord re62658 6 - impeller 1 x ord re62658 7 r97455 gasket 1 x 8 r102901 cover 1 x tk 6mm 9 15h584 pipe plug 2 x 1/2"-14npt 10 t19651 hose fitting 1 x 1/4"-18npt, lgth 40mm 11 19h3219 cap screw 2 x 3/8" x 1-3/8", (sae 8) 12 24m7096 washer 2 x 10-500 x 18 x 1-600 mm 13 t20243 gasket 1 x 14 19h3065 cap screw 1 x 3/8" x 2", (sae 8) 15 12h304 lock washer 4 x 3/8" 16 14h1076 nut 1 x 3/8" 17 19h1912 cap screw 1 x 3/8" x 3-1/2", (sae 8) 18 19h3413 screw 1 x 3/8" x 3-1/4" 2000-2026 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=82 1d15 water pump 2027 cd42717 -un-24feb99 0 3 engine 9 key part no- part name qty serial no- t remarks 1 re503272 water pump 1 x 2 r130586 hub 1 x 3 - housing 1 x marked r73604, ord re503272 4 - ball bearing 1 x ord re62658 5 - seal 1 x ord re62658 6 - impeller 1 x ord re62658 7 r97455 gasket 1 x 8 r102901 cover 1 x tk 6mm 9 15h584 pipe plug 1 x 1/2"-14npt 10 t19651 hose fitting 1 x 1/4"-18npt, lgth 40mm 11 r48993 tube 2 x od 16mm 12 19h3219 cap screw 2 x 3/8" x 1-3/8", (sae 8) 13 24m7096 washer 2 x 10-500 x 18 x 1-600 mm 14 t20243 gasket 1 x 15 19h3065 cap screw 1 x 3/8" x 2", (sae 8) 16 12h304 lock washer 4 x 3/8" 17 14h1076 nut 1 x 3/8" 18 19h1912 cap screw 1 x 3/8" x 3-1/2" 19 19h3413 screw 1 x 3/8" x 3-1/4" engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2000-2027 pn=83 water pump memoranda 2000-2028 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=84 1d17 thermostat cover sectional index cd42721 -un-11feb99 2101 - 1d19 2109 - 1d20 2112 - 1d21 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2100-a01 pn=85 1d18 thermostat cover sectional index cd42722 -un-11feb99 2101 - 1d19 2109 - 1d20 2112 - 1d21 2100-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=86 1d19 thermostat cover 2101 cd42720 -un-24feb99 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 19m7806 screw 1 x x m10 x 50, (10-9) 2 19m7786 screw 1 x x m10 x 30, (10-9) 3 - cover 1 x x marked r131016, (order r501130, re46684 &(2) r123226) r501130 cover 1 x x 4 r123226 gasket 1 x x 5 r135896 gasket 1 x x 6 re46684 plug ar x x m14 x 1-5 7 51m7041 o-ring ar x x 11-300 x 2-200 mm 8 r501144 tube 1 x x (also order (2) r123226) 9 r123323 clamp 1 x x 10 19m7788 screw 1 x x m12 x 25, (10-9) 11 r123324 clamp 1 x x 12 19m7801 screw 1 x x m8 x 60, (10-9) 13 28h860 washer 1 x x 0-423" x 0-675" x 3/8" engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2100-2101 pn=87 thermostat cover memoranda 2100-2102 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=88 1d20 thermostat cover 2109 cd12523 -un-01jan94 0 3 engine 9 key part no- part name qty serial no- d remarks 1 19h2633 cap screw 2 x 3/8" x 1-1/2", (sae 8) 2 24m7106 washer 2 x 10 x 18 x 2-500 mm 3 r97876 cover 1 x 4 r97877 o-ring 1 x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2100-2109 pn=89 1d21 thermostat cover 2112 cd12523 -un-01jan94 0 3 engine 9 key part no- part name qty serial no- t remarks 1 19h2633 cap screw 2 x 3/8" x 1-1/2", (sae 8) 2 24m7106 washer 2 x 10 x 18 x 2-500 mm 3 r97876 cover 1 x 4 r97877 o-ring 1 x 2100-2112 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=90 1e2 thermostat sectional index cd42723 -un-11feb99 2201 - 1e4 2204 - 1e5 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2200-a01 pn=91 1e3 thermostat sectional index cd42724 -un-11feb99 2201 - 1e4 2204 - 1e5 2200-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=92 1e4 thermostat 2201 cd40901 -un-10sep96 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 re64354 thermostat 1 x x 82° c (180° f) engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2200-2201 pn=93 1e5 thermostat 2204 cd37214 -un-01jan94 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 re64354 thermostat 1 x 82°c (180°f) 2200-2204 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=94 1e7 fan drive sectional index cd42725 -un-11feb99 2308 - 1e9 2312 - 1e10 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2300-a01 pn=95 1e8 fan drive sectional index cd42726 -un-11feb99 2308 - 1e9 2312 - 1e10 2300-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=96 fan drive memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2300-2307 pn=97 1e9 fan drive 2308 cda39009 -un-29sep94 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 19h2117 cap screw 4 x 5/16" x 1-1/8" 2 12m7056 lock washer 4 x 8-100 mm 3 24h1136 washer 4 x 11/32" x 11/16" x 0-065" 4 r110081 sheave 1 x 11/16" x od 154mm 2300-2308 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=98 fan drive memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2300-2309 pn=99 1e10 fan drive 2312 cd42781 -un-25feb99 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 19m7835 screw 4 x m10 x 35, (10-9) (positioning holes a2 + e5) 19m7835 screw 4 x m10 x 35, (10-9) (positioning holes d1 + e3) 2 re70177 support 1 x x (marked r134775) 3 - hub 1 x x commander re70177 4 e1343fn snap ring 1 x x 5 - ball bearing 1 x x commander re70177 2300-2312 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=100 1e12 fan belt sectional index cd42727 -un-11feb99 2408 - 1e14 2409 - 1e15 2419 - 1e16 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2400-a01 pn=101 1e13 fan belt sectional index cd42728 -un-11feb99 2408 - 1e14 2409 - 1e15 2419 - 1e16 2400-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=102 fan belt memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2400-2407 pn=103 1e14 fan belt 2408 cd35109 -un-01jan94 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 r97939 belt 1 x lgth 1320mm 2400-2408 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=104 1e15 fan belt 2409 cd42782 -un-25feb99 0 4 5 t engine & key part no- part name qty serial no- h remarks 1 r123441 belt 1 x lgth 1575mm 2 19m7808 screw 1 x m10 x 65, (10-9) 3 r107749 sleeve 1 x 4 re68722 pulley 1 x 5 r500320 spacer 1 x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2400-2409 pn=105 fan belt memoranda 2400-2410 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=106 1e16 fan belt 2419 cd41021 -un-31jan96 0 6 8 t engine & key part no- part name qty serial no- h remarks 1 r123454 belt 1 x lgth 1630mm engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2400-2419 pn=107 1e18 fan sectional index cd42729 -un-11feb99 2501 - 1e19 2507 - 1e20 2508 - 1e21 2500-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=108 1e19 fan 2501 cd40022 -un-22aug95 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 19h2127 cap screw 4 x 5/16" x 7/8" 2 12m7056 lock washer 4 x 8-100 mm 3 24h1292 washer 4 x 11/32" x 3/4" x 0-120" 4 at31819 blower fan 1 x 0d 533mm engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2500-2501 pn=109 fan memoranda 2500-2502 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=110 1e20 fan 2507 cd40022 -un-22aug95 0 4 5 t engine & key part no- part name qty serial no- h remarks 1 19h2127 cap screw 4 x 5/16" x 7/8" 2 12m7056 lock washer 4 x 8-100 mm 3 24h1292 washer 4 x 11/32" x 3/4" x 0-120" 4 at31819 blower fan 1 x 0d 533mm engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2500-2507 pn=111 1e21 fan 2508 cda36578 -un-30aug95 0 6 8 t engine & key part no- part name qty serial no- h remarks 1 19m7784 screw 4 x m10 x 20, (10-9) 2 - lock washer na x 3 at24834 blower fan 1 x od 533mm 4 r501642 hub 1 x tk x od 50 x 90mm 2500-2508 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=112 1f2 exhaust manifold sectional index cd42730 -un-11feb99 2803 - 1f3 2803 - 1f4 2808 - 1f5 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2800-a01 pn=113 exhaust manifold memoranda 2800-2802 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=114 1f3 exhaust manifold 2803 cd35715 -un-01jan94 0 3 9 d & key part no- part name qty serial no- t remarks 1 14h812 nut 2 x 3/8" 2 24m7106 washer 8 x 10 x 18 x 2-500 mm 3 r106861 stud 2 x 4 19h3404 cap screw 1 x 3/8" x 4", (sae 8) 5 19h1732 cap screw 1 x 3/8" x 1-1/4" 6 19h2104 cap screw 2 x 3/8" x 5" 7 19h1925 cap screw 2 x 3/8" x 4-1/4" 8 r52819 exhaust manifold 1 x 9 r109985 gasket 4 x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2800-2803 pn=115 1f4 exhaust manifold 2803 cd42731 -un-24feb99 0 4 5 t engine & key part no- part name qty serial no- h remarks 1 19m7810 screw 8 x m10 x 80, (10-9) 2 r132373 exhaust manifold 1 x 3 r109985 gasket 4 x 2800-2803a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=116 exhaust manifold memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2800-2803b pn=117 1f5 exhaust manifold 2808 cd42732 -un-15feb99 0 6 8 t engine & key part no- part name qty serial no- h remarks 1 19m7810 screw 8 x m10 x 80, (10-9) 2 r132203 exhaust manifold 1 x 3 r109985 gasket 6 x 2800-2808 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=118 1f7 breather sectional index cd42733 -un-11feb99 2904 - 1f9 2904 - 1f10 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2900-a01 pn=119 1f8 breather sectional index cd42734 -un-11feb99 2904 - 1f9 2904 - 1f10 2900-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=120 breather memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2900-2903 pn=121 1f9 breather 2904 cd42516 -un-23jun98 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 r56463 o-ring 1 x 2 r92154 elbow fitting 1 x 3 at18904 clamp 1 x 4 r122401 hose 1 x lgth 1290mm 2900-2904 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=122 1f10 breather 2904 cd42790 -un-16feb99 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 r72328 o-ring 1 x x 2 r120467 elbow fitting 1 x x 90° 3 r122401 hose 1 x x lgth 1290mm, cut to length engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 2900-2904a pn=123 1f12 starter sectional index cd42735 -un-12feb99 3009 - 1f13 3009 - 1f14 3052 - 1f15 3052 - 1f16 3000-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=124 1f13 starter 3009 cd40612 -un-09feb96 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 14h812 nut 1 x 3/8" 2 12h304 lock washer 3 x 3/8" 3 l39334 stud 1 x lgth 43mm x 3/8"-16unc 4 re503093 starter motor 1 x (iskra, 12v - 3-1kw) (also order rt7700040288) 5 19h1732 cap screw 2 x 3/8" x 1-1/4" 6 14m7274 nut 1 x m10 7 12m7135 lock washer 1 x 10-200 mm 8 r116617 label ar x bypass start 9 rt7700040288 cover 1 x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 3000-3009 pn=125 1f14 starter 3009 - continued cd40138 -un-02dec94 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 re503073 solenoid 1 x 2 re62666 shifter 1 x 3 re62670 carbon brush conductor 1 x (2) carbon brush conductor 4 re62672 bendix drive 1 x 5 re62673 kit 1 x 3000-3009a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=126 starter memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 3000-3009b pn=127 1f15 starter 3052 cd40612 -un-09feb96 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 14m7296 flange nut 1 x x m10, (10) 2 12h304 lock washer 3 x x 3/8" 3 42m7058 stud 1 x x m10 x 30 4 re503093 starter motor 1 x x (iskra, 12v - 3-1kw) (also order rt7700040288) 5 19m7835 screw 2 x x m10 x 35, (10-9) 6 14m7274 nut 1 x x m10 7 12m7135 lock washer 1 x x 10-200 mm 8 r116617 label ar x x bypass start 9 rt7700040288 cover 新余约翰迪尔6068柴油机加大主轴瓦供货商,台中约翰迪尔加热器RE502079公司,景德镇约翰迪尔挖掘机柴油泵厂家供应,四平约翰迪尔6081柴油机止推轴承瓦找哪家,林芝约翰迪尔加大主轴瓦RE65165B代理,荆州约翰迪尔强鹿4045活塞销价格,铜川JohnDeere连杆批发,武威强鹿活塞环RE516268厂家供应,南京强鹿柴油机输油泵厂家价格,宁波强鹿柴油机节温器RE528652供应商,济南强鹿3029D配件市场报价,渭南约翰迪尔发动机起动机代理商,平顶山johndeere约翰迪尔强鹿柴油机气门室盖垫多少钱,邯郸JOHNDEERE喷油器哪里买,兰州约翰迪尔6081柴油机气门座圈供货商,吉林强鹿柴油机AR65507阻水圈套件价格行情,绥化约翰迪尔强鹿R97490价格行情,巴彦淖尔约翰迪尔拖拉机柴油机配件价格行情,喀什强鹿约翰迪尔柴油机进气门厂家供应,台湾强鹿柴滤RE62419批发价,廊坊约翰迪尔6081柴油机气门油封一级代理,杭州JohnDeere气门弹簧R26125哪里买,孝感强鹿6081柴油机气门弹簧市场报价,怒江约翰迪尔柴油发动机输油泵RE68345多少钱,茂名约翰迪尔修理包RE527833哪家买,延安约翰迪尔E210LC挖掘机发动机配件价格行情,中山约翰迪尔柴油机凸轮轴厂家批发,日喀则约翰迪尔柴油滤芯代理,连云港johndeere约翰迪尔强鹿柴油机主轴瓦公司,阜阳强鹿柴油机预热塞TRE504580代理商,台湾强鹿柴滤RE62419供应商,景德镇约翰迪尔E210LC挖掘机找哪家,阿勒泰约翰迪尔E210LC挖掘机机油冷却器厂家价格,阿拉善约翰迪尔气门室盖垫片R524497公司,兰州约翰迪尔柴滤RE504836公司,广安johndeere约翰迪尔强鹿柴油发动机柴滤RE533910找哪家,基隆johndeere约翰迪尔强鹿柴油发动机启动马达RE515895厂家批发,迪庆强鹿柴油机高压油泵总成一级代理,凉山迪尔柴油滤清器RE60021批发价,百色约翰迪尔连杆R51727的价格,临沧连杆衬套强鹿4045柴油机批发价,十堰强鹿大修包RE524593厂家价格,孝感强鹿燃油输油泵RE518167价格行情,宜昌约翰迪尔装载机发动机止推片诚信推荐,1 x x 3000-3052 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=128 1f16 starter 3052 - continued cd40138 -un-02dec94 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 re503073 solenoid 1 x x 2 re62666 shifter 1 x x 3 re62670 carbon brush conductor 1 x x (2) carbon brush conductor 4 re62672 bendix drive 1 x x 5 re62673 kit 1 x x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 3000-3052a pn=129 starter memoranda 3000-3052b engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=130 1f18 alternator sectional index cd42736 -un-11feb99 3106 - 1f19 3106 - 1f20 3115 - 1f21 3115 - 1f22 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 3100-a01 pn=131 1f19 alternator 3106 cd40309b -un-28nov95 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 19h2661 cap screw 1 x 5/16" x 1-3/8" 2 24h1292 washer 1 x 11/32" x 3/4" x 0-120" 3 - shield na x 4 12m7056 lock washer 2 x 8-100 mm 5 14h785 nut 1 x 5/16" 6 re62627 connector 1 x 47 ohms 7 19h1897 cap screw 1 x 5/16" x 3-3/4" 8 re57960 alternator 1 x (magneton 443113516760, 12v - 55a) 9 r134417 sheave 1 x 11/16" x od 88mm 10 14m7265 lock nut 2 x m5 11 14m7165 lock nut 1 x m6 3100-3106 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=132 1f20 alternator 3106 - continued cda40304 -un-20jul95 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 re63497 regulator 1 x (a) std, 12v 2 re58515 diode 1 x (a) 12v (a) see your authorized alternator repair station for parts not listed engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 3100-3106a pn=133 alternator memoranda 3100-3106b engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=134 1f21 alternator 3115 cd42512 -un-18mar98 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 re501634 alternator 1 x x (magneton 443113516241, 12v - 55a) 2 14m7156 nut 1 x x m14 3 12h317 lock washer 1 x x 9/16" 4 r501192 sheave 1 x x 5 t158584 fan 1 x x 6 - shaft key 1 x x 7 re62627 connector 1 x x 8 14m7360 lock nut 2 x x m5 9 14m7165 lock nut 1 x x m6 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 3100-3115 pn=135 1f22 alternator 3115 - continued cda40304 -un-20jul95 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 re63497 regulator 1 x x (a) std, 12v 2 re58515 diode 1 x x (a) 12v (a) see your authorized alternator repair station for parts not listed 3100-3115a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=136 1g2 fuel pump sectional index cd42737 -un-11feb99 3702 - 1g3 3704 - 1g4 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 3700-a01 pn=137 1g3 fuel pump 3702 cd41055a -un-13jan98 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 re66298 cap screw 2 x x with sealant 2 24m7055 washer 2 x x 8-400 x 16 x 1-600 mm 3 re68345 fuel pump 1 x x assy, incl keys 4-7 4 r123273 o-ring 1 x x 5 r500271 o-ring 2 x x 6 r500270 union fitting 1 x x m10 x 9/16" 7 r500269 fitting 1 x x m10 x od 8-5mm, (also order r500271) 8 r123594 nut 2 x x 9/16"-24unef 9 r74012 sealing washer 2 x x 10 re60037 fuel line 1 x x 11 r133405 push rod 1 x x 3700-3702 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=138 fuel pump memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 3700-3703 pn=139 1g4 fuel pump 3704 cd40010 -un-07sep95 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 re38009 fuel pump 1 x 80 l/h-15 kpa (0-15 bar) 2500 min-1 (21 gph-2-1 psi/2500 min-1) 2 t16318 o-ring 1 x 3 24h1136 washer 2 x 11/32" x 11/16" x 0-065" 4 19h2127 cap screw 2 x 5/16" x 7/8" 5 r56101 clip 2 x 6 un4660 hose 1 x lgth 50mm 7 re58915 fuel line 1 x 3700-3704 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=140 fuel pump memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 3700-3705 pn=141 1g6 thermostat housing sectional index cd42738 -un-11feb99 3909 - 1g7 3900-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=142 1g7 thermostat housing 3909 mp13829 -un-21nov94 0 3 engine 9 key part no- part name qty serial no- d remarks 1 19h3031 cap screw 2 x 3/8" x 2-1/2", (sae 8) 2 r105806 housing 1 x 3 15h584 pipe plug 1 x 1/2" 4 t19651 hose fitting 1 x 5 r54641 gasket 1 x 6 ar21837 clamp 2 x 7 t20277 hose 1 x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 3900-3909 pn=143 thermostat housing memoranda 3900-3910 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=144 1g9 oil dipstick sectional index cd42739 -un-11feb99 4003 - 1g11 4017 - 1g12 4017 - 1g13 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4000-a01 pn=145 1g10 oil dipstick sectional index cd42740 -un-11feb99 4003 - 1g11 4017 - 1g12 4017 - 1g13 4000-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=146 1g11 oil dipstick 4003 cd35802 -un-01jan94 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 t19044 oil filter 1 x 2 at21535 dipstick 1 x lgth 270mm 3 r10093 o-ring 1 x 4 r114102 guide 1 x lgth 155mm 5 14h826 nut 1 x 1/2" engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4000-4003 pn=147 oil dipstick memoranda 4000-4004 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=148 1g12 oil dipstick 4017 cd42741 -un-18feb99 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 re500168 dipstick 1 x x rh 2 r500116 guide 1 x x rh engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4000-4017 pn=149 1g13 oil dipstick 4017 - continued cd42784 -un-18feb99 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 r134240 plug 1 x x lh 4000-4017a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=150 oil dipstick memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4000-4017b pn=151 1g15 starting aid sectional index cd42742 -un-11feb99 4302 - 1g16 4399 - 1g17 4300-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=152 starting aid memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4300-4301 pn=153 1g16 starting aid 4302 cd40604 -un-17aug95 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 re502079 glow plug 1 x 7/8"-14unf (12v - 700w) 2 14m7297 nut 2 x m5 3 12m7077 washer 1 x 5-100 mm 4300-4302 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=154 1g17 starting aid 4399 cd40606 -un-17aug95 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 t58477 fitting 1 x x 7/8"-14unf, also order ty9374&ty9375 2 ty9374 sealant ar x x (loctite 592, 6ml) ty9375 sealant ar x x (loctite 592, 50ml) engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4300-4399 pn=155 starting aid memoranda 4300-4399a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=156 1g19 timing gear cover sectional index cd42743 -un-11feb99 4401 - 1g21 4401 - 1g22 4403 - 1g23 4403 - 1g24 4499 - 1g25 4499 - 1h1 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4400-a01 pn=157 1g20 timing gear cover sectional index cd42744 -un-11feb99 4401 - 1g21 4401 - 1g22 4403 - 1g23 4403 - 1g24 4499 - 1g25 4499 - 1h1 4400-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=158 1g21 timing gear cover 4401 cd41410c -un-19feb99 0 4 5 t engine & key part no- part name qty serial no- h remarks 1 19m8291 screw 1 x m8 x 35, (10-9) 2 19m8317 screw 4 x m8 x 40, (10-9) 3 re67239 screw 1 x with sealant 4 19m7979 screw 2 x m8 x 55, (10-9) 5 19m7801 screw 1 x m8 x 60, (10-9) 6 14m7296 flange nut 6 x m10, (10) 7 r134518 stud 2 x lgth 68mm 8 r123584 stud 4 x lgth 79mm 9 19m7775 screw 3 x m6 x 16, (10-9) 10 r121411 cover 1 x 11 r121424 o-ring 1 x 12 19m7800 screw 2 x m8 x 50, (10-9) 13 r91692 plug 1 x 14 a4827r washer 1 x 15 t27658 spring 1 x lgth 119mm 16 r83169 valve 1 x 17 r134531 cover 1 x 18 r136516 gasket 1 x 19 19m7867 screw 1 x m8 x 25, (10-9) 20 - seal 1 x nsep, ord kit re59810 21 re501938 plug 1 x 22 51m7044 o-ring 1 x 17-300 x 2-200 mm engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4400-4401 pn=159 1g22 timing gear cover 4401 - continued cd41017a -un-19feb99 0 4 5 t engine & key part no- part name qty serial no- h remarks 1 19m7863 screw 5 x m6 x 25, (10-9) 2 19m7796 screw 3 x m6 x 30, (10-9) 3 re500737 water pump 1 x assy, incl- keys 4-6,8, (also order r123417 &r123226) 4 r123226 gasket 1 x 5 re46685 plug 1 x m18 x 1-5 6 51m7043 o-ring 1 x 15-300 x 2-200 mm 7 r123417 gasket 1 x 8 - impeller 1 x marked r121036, ord kit re71240 4400-4401a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=160 1g23 timing gear cover 4403 cd41410c -un-19feb99 0 6 8 t engine & key part no- part name qty serial no- h remarks 1 19m8291 screw 1 x m8 x 35, (10-9) 2 19m8317 screw 4 x m8 x 40, (10-9) 3 re67239 screw 1 x with sealant 4 19m7979 screw 2 x m8 x 55, (10-9) 5 19m7801 screw 1 x m8 x 60, (10-9) 6 14m7296 flange nut 6 x m10, (10) 7 r134518 stud 2 x lgth 68mm 8 r123584 stud 4 x lgth 79mm 9 19m7775 screw 3 x m6 x 16, (10-9) 10 r121411 cover 1 x 11 r121424 o-ring 1 x 12 19m7800 screw 2 x m8 x 50, (10-9) 13 r91692 plug 1 x 14 a4827r washer 1 x 15 t27658 spring 1 x lgth 119mm 16 r83169 valve 1 x 17 r134531 cover 1 x 18 r136516 gasket 1 x 19 19m7867 screw 1 x m8 x 25, (10-9) 20 - seal 1 x nsep, ord kit re59810 21 re501938 plug 1 x 22 51m7044 o-ring 1 x 17-300 x 2-200 mm engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4400-4403 pn=161 1g24 timing gear cover 4403 - continued cd41017a -un-19feb99 0 6 8 t engine & key part no- part name qty serial no- h remarks 1 19m7863 screw 5 x m6 x 25, (10-9) 2 19m7796 screw 3 x m6 x 30, (10-9) 3 re500734 water pump 1 x assy, incl keys 4-6,8, (also order r123417 &r123226) 4 r123226 gasket 1 x 5 re46685 plug 1 x m18 x 1-5 6 51m7043 o-ring 1 x 15-300 x 2-200 mm 7 r123417 gasket 1 x 8 - impeller 1 x marked r123395, ord kit re70962 4400-4403a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=162 1g25 timing gear cover 4499 cd37324a -un-19mar98 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 19h3065 cap screw 5 x 3/8" x 2", (sae 8) 2 24m7106 washer 13 x 10 x 18 x 2-500 mm 3 19h1726 cap screw 1 x 3/8" x 2-1/4" 4 19h2733 cap screw 4 x 3/8" x 2-3/8", (sae 8) 5 19h3031 cap screw 2 x 3/8" x 2-1/2", (sae 8) 6 19h2549 cap screw 1 x 3/8" x 1-7/8" 7 - cover 1 x aluminium, marked r122417, ord re51527 8 r97454 gasket 1 x 9 re52977 drain plug 1 x m42 x 2 10 51m7049 o-ring 1 x 38-600 x 2-900 mm 11 r91692 plug 1 x 1"-16unc 12 a4827r washer 1 x 13 24h1290 washer ar x 21/64" x 3/4" x 0-035" 14 t27658 spring 1 x lgth 119mm 15 r83169 valve 1 x 16 ar67942 seal 1 x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4400-4499 pn=163 1h1 timing gear cover 4499 - continued cd36525 -un-01jan94 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 m1746t drain plug 1 x 7/8"-14unf 2 h1058r washer 1 x 29/32" x 1-1/8" x 0-032" 4400-4499a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=164 timing gear cover memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4400-4499b pn=165 1h3 balancer shaft sectional index cd42745 -un-11feb99 4501 - 1h4 4501 - 1h5 4500-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=166 1h4 balancer shaft 4501 - early design cd41803a -un-22dec98 0 4 5 t engine & key part no- part name qty serial no- h remarks 1 - balancer shaft 1 x marked r134357, ord re502446&re502447, rh - balancer shaft 1 x marked r134357, ord re502446&re502447, lh 2 r116078 plate 1 x 3 26m4224 shaft key 1 x 4 x 16 mm 4 r120637 helical gear 1 x z = 15, rh r120639 helical gear 1 x z = 15, lh 5 r115299 bushing 6 x 6 t15634 nut 4 x 7 r134358 weight 4 x 8 t28745 bolt 4 x 9 19m7864 screw 4 x m8 x 12, (10-9) engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 4500-4501 pn=167 1h5 balancer shaft 4501 - late design cd41829 -un-22dec98 0 4 5 t engine & key part no- part name qty serial no- h remarks 1 re502447 balancer shaft 1 x with installation instructions, rh re502446 balancer shaft 1 x with installation instructions, lh 2 19m7864 screw 2 x m8 x 12, (10-9) 3 r120637 helical gear 1 x z = 15, rh r120639 helical gear 1 x z = 15, lh 4 r116078 plate 1 x 5 26m4224 shaft key 1 x 4 x 16 mm 6 - balancer shaft 1 x marked r500668 , rh , ord re502447 - balancer shaft 1 x marked r500266 , lh , ord re502446 7 r500650 weight 2 x 8 19m7798 screw 4 x m8 x 40, (10-9) 9 r115299 bushing 3 x 4500-4501a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=168 1h7 paint sectional index cd42746 -un-11feb99 5602 - 1h8 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 5600-a01 pn=169 1h8 paint 5602 cd40511 -un-17feb95 m o d a e engine l l key part no- part name qty serial no- l s remarks 1 - paint na x 2 vflk07v7467 paint ar x green, 0-7l (0-73qt) 5600-5602 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=170 1h10 water pump inlet sectional index cd42747 -un-11feb99 5702 - 1h11 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 5700-a01 pn=171 1h11 water pump inlet 5702 cd41018 -un-31jan96 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 19m7867 screw 1 x x m8 x 25, (10-9) 2 19m7802 screw 1 x x m8 x 65, (10-9) 3 r121635 adapter 1 x x 4 r89944 o-ring 1 x x 5700-5702 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=172 1h13 oil cooler sectional index cd42748 -un-11feb99 5901 - 1h15 5901 - 1h16 5902 - 1h17 5902 - 1h18 5906 - 1h19 5906 - 1h20 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 5900-a01 pn=173 1h14 oil cooler sectional index cd42749 -un-11feb99 5901 - 1h15 5901 - 1h16 5902 - 1h17 5902 - 1h18 5906 - 1h19 5906 - 1h20 5900-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=174 1h15 oil cooler 5901 cd41015a -un-10jun98 0 4 5 t engine & key part no- part name qty serial no- h remarks 1 re67231 screw 6 x with sealant 2 re59296 oil cooler 1 x 5 plates 3 r123501 gasket 1 x 4 t122075 o-ring 2 x 29-820 x 2-616 mm 5 r123471 housing 1 x 6 re46685 plug 1 x m18 x 1-5 7 51m7043 o-ring 1 x 15-300 x 2-200 mm 8 re500565 pipe plug 1 x m12 x 1-5 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 5900-5901 pn=175 1h16 oil cooler 5901 - continued cd41016a -un-17feb97 0 4 5 t engine & key part no- part name qty serial no- h remarks 1 19m7970 screw 2 x m8 x 100, (10-9) 2 19m7802 screw 2 x m8 x 65, (10-9) 3 re67238 screw 1 x with sealant 4 r135177 adapter 1 x 5 r123502 gasket 1 x 6 r61105 o-ring 2 x 7 r115252 tube 1 x 5900-5901a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=176 oil cooler memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 5900-5901b pn=177 1h17 oil cooler 5902 cd41015a -un-10jun98 0 6 8 t engine & key part no- part name qty serial no- h remarks 1 re67231 screw 6 x with sealant 2 re56690 oil cooler 1 x 5 plates 3 r123501 gasket 1 x 4 t122075 o-ring 2 x 29-820 x 2-616 mm 5 r123471 housing 1 x 6 re46685 plug 1 x m18 x 1-5 7 51m7043 o-ring 1 x 15-300 x 2-200 mm 8 re500565 pipe plug 1 x m12 x 1-5 5900-5902 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=178 1h18 oil cooler 5902 - continued cd41016a -un-17feb97 0 6 8 t engine & key part no- part name qty serial no- h remarks 1 19m7970 screw 2 x m8 x 100, (10-9) 2 19m7802 screw 2 x m8 x 65, (10-9) 3 re67238 screw 1 x with sealant 4 r135177 adapter 1 x 5 r123502 gasket 1 x 6 r61105 o-ring 2 x 37-694 x 3-531 mm 7 r115252 tube 1 x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 5900-5902a pn=179 1h19 oil cooler 5906 cd37218a -un-17aug95 this parts listing is continued 5900-5906 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=180 1h20 oil cooler 5906 - continued 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 ar21837 clamp 8 x 2 r83063 hose 2 x lgth 2370mm, cut to length 3 r99259 line 1 x od 16mm 4 r99258 line 1 x od 16mm 5 r99254 hose 2 x 6 r125507 threaded nipple 1 x 13/16"-16un x lgth 54mm 7 re61767 oil cooler 1 x 8 r125508 packing 1 x 67mm x 74-4mm x 3-6mm 9 19h2733 cap screw 1 x 3/8" x 2-3/8", (sae 8) 10 r53524 clamp 1 x 11 r99257 washer 1 x 10 x 20 x 5 mm 12 24m7106 washer 1 x 10 x 18 x 2-500 mm engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 5900-5906a pn=181 oil cooler memoranda 5900-5906b engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=182 1i2 alternator brackets sectional index cd42750 -un-11feb99 6201 - 1i4 6201 - 1i5 6218 - 1i6 6218 - 1i7 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6200-a01 pn=183 1i3 alternator brackets sectional index cd42751 -un-11feb99 6201 - 1i4 6201 - 1i5 6218 - 1i6 6218 - 1i7 6200-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=184 1i4 alternator brackets 6201 cd41048 -un-04jul96 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 - flange nut na x x 2 - shield na x x 3 - washer na x x 4 - screw na x x 5 - screw na x x 6 - washer na x x 7 r132167 strap 1 x x 8 19m7786 screw 3 x x m10 x 30, (10-9) 9 14m7296 flange nut 3 x x m10 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6200-6201 pn=185 1i5 alternator brackets 6201 - continued cd41049 -un-04jul96 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 19m7785 screw 2 x x m10 x 25, (10-9) 2 r132166 bracket 1 x x 3 19m7786 screw 2 x x m10 x 30, (10-9) 4 19m7812 screw 1 x x m10 x 100, (10-9) 5 r100377 bushing 1 x x 6 r64525 thrust washer 1 x x 10-312 x 17-475 x 0-914 mm 7 14m7296 flange nut 1 x x m10 6200-6201a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=186 alternator brackets memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6200-6201b pn=187 1i6 alternator brackets 6218 cd40017 -un-20jul95 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 19h1912 cap screw 2 x 3/8" x 3-1/2" 2 - washer na x 3 r126389 bracket 2 x 4 r64449 bushing 2 x tk 25-4mm 5 t20280 washer 1 x tk 9mm 6 n10215 lock nut 2 x 3/8" 6200-6218 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=188 1i7 alternator brackets 6218 - continued cd40506 -un-17feb95 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 19h3065 cap screw 1 x 3/8" x 2", (sae 8) 2 12h304 lock washer 1 x 3/8" 3 - washer na x 4 t32853 strap 1 x a = 104mm 5 28h1517 washer 1 x 0-493" x 0-675" x 1/4" engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6200-6218a pn=189 alternator brackets memoranda 6200-6218b engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=190 1i9 exhaust adapter sectional index cd42752 -un-11feb99 6410 - 1i11 6411 - 1i12 6412 - 1i13 6413 - 1i14 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6400-a01 pn=191 1i10 exhaust adapter sectional index cd42753 -un-11feb99 6410 - 1i11 6411 - 1i12 6412 - 1i13 6413 - 1i14 6400-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=192 exhaust adapter memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6400-6409 pn=193 1i11 exhaust adapter 6410 cd42754 -un-15feb99 0 3 engine 9 key part no- part name qty serial no- d remarks 1 19h1732 cap screw 4 x 3/8" x 1-1/4" 2 12h304 lock washer 4 x 3/8" 3 re503300 adapter 1 x a = 60mm 4 r123572 gasket 1 x 5 14h1076 nut 4 x 3/8" 6400-6410 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=194 1i12 exhaust adapter 6411 cd42755 -un-15feb99 0 3 engine 9 key part no- part name qty serial no- t remarks 1 r502007 adapter 1 x a = 88mm 2 re503927 clamp 1 x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6400-6411 pn=195 1i13 exhaust adapter 6412 cd42756 -un-15feb99 0 4 engine 5 key part no- part name qty serial no- t remarks 1 r502008 adapter 1 x a = 107mm 2 re62310 clamp 1 x 6400-6412 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=196 1i14 exhaust adapter 6413 cd42757 -un-15feb99 0 0 0 4 6 6 engine 5 8 8 key part no- part name qty serial no- h t h remarks 1 r502009 adapter 1 x x x a = 107mm 2 re62310 clamp 1 x x x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6400-6413 pn=197 1i16 turbocharger sectional index cd42758 -un-11feb99 6503 - 1i17 6503 - 1i18 6576 - 1i19 6577 - 1i21 6577 - 1i22 6578 - 1i23 6578 - 1i24 6579 - 1i25 6579 - 1j1 6500-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=198 1i17 turbocharger 6503 cd41622a -un-25nov97 0 4 engine 5 key part no- part name qty serial no- h remarks 1 19m7785 screw 4 x m10 x 25, (10-9) 2 re60046 turbocharger 1 x 3 r123572 gasket 1 x 4 - flange nut na engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6500-6503 pn=199 1i18 turbocharger 6503 - continued cd42416 -un-04mar98 0 4 engine 5 key part no- part name qty serial no- h remarks 1 m87733 adapter 1 x 1/4"-18npt x 11/16"-16un, (also order r63548) 2 r63548 o-ring 1 x 9-246 x 1-778 mm 3 re59922 hose 1 x 4 t77613 o-ring 1 x 9-246 x 1-778 mm 5 38h5035 elbow fitting 1 x 90°, m16 x 1-5 x11/16"-16un 6 51m7042 o-ring 1 x 13-300 x 2-200 mm 7 r123570 gasket 1 x 8 19m7866 screw 2 x m8 x 20, (10-9) 9 re59547 oil line 1 x 10 re65978 clamp 2 x 11 r104536 bulk hose 1 x id x lgth 19mm x 2000mm, cut to length 12 re54885 hose fitting 1 x 1/2"-14nptf x lgth 48mm 6500-6503a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=200 turbocharger memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6500-6503b pn=201 1i19 turbocharger 6576 cd35716 -un-01jan94 this parts listing is continued 6500-6576 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=202 1i20 turbocharger 0 3 engine 9 key part no- part name qty serial no- t remarks 1 19h1901 cap screw 2 x 5/16" x 2" 2 12m7056 lock washer 1 x 8-100 mm 3 t30199 adapter 1 x 4 r97348 gasket 1 x 5 m43551 elbow fitting 1 x 1/8"-27nptf x 1/2"-20unf 6 re23181 hydraulic hose 1 x 7 19h1813 cap screw 1 x 5/16" x 5/8" 8 r46414 clamp 1 x 9 r92179 strap 1 x 10 14h785 nut 1 x 5/16" 11 19h1648 cap screw 2 x 3/8" x 3/4", (sae 8) 12 12h304 lock washer 6 x 3/8" 13 re25335 oil line 1 x 14 r105346 gasket 1 x 15 at18904 clamp 2 x 16 r104536 hose 1 x id x lgth 19mm x 2000mm, cut to length 17 re54885 hose fitting 1 x 1/2"-14nptf x lgth 48mm 18 14h1076 nut 4 x 3/8" 19 19h3267 cap screw 4 x 3/8" x 1-5/8", (sae 8) 20 r27346 fitting 1 x 1/8"-27nptf x 1/2"-20unf 21 t19158 tee fitting 1 x 1/8"-27nptf 22 re503100 turbocharger 1 -xxxxxx x (order re503722&r123572) re503722 turbocharger 1 xxxxxx- x 23 r123572 gasket 1 x 24 - adapter na x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6500-6576a pn=203 turbocharger memoranda 6500-6576b engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=204 1i21 turbocharger 6577 cd41622a -un-25nov97 0 4 engine 5 key part no- part name qty serial no- t remarks 1 19m7785 screw 4 x m10 x 25, (10-9) 2 re503097 turbocharger 1 x 3 r123572 gasket 1 x 4 - flange nut na engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6500-6577 pn=205 1i22 turbocharger 6577 - continued cd42416 -un-04mar98 0 4 engine 5 key part no- part name qty serial no- t remarks 1 m87733 adapter 1 x 1/4"-18npt x 11/16"-16un, (also order r63548) 2 r63548 o-ring 1 x 9-246 x 1-778 mm 3 re59922 hose 1 x 4 t77613 o-ring 1 x 9-246 x 1-778 mm 5 38h5035 elbow fitting 1 x 90°, m16 x 1-5 x 11/16"-16un 6 51m7042 o-ring 1 x 13-300 x 2-200 mm 7 r123570 gasket 1 x 8 19m7866 screw 2 x m8 x 20, (10-9) 9 re59547 oil line 1 x 10 re65978 clamp 2 x 11 r104536 bulk hose 1 x id x lgth 19mm x 2000mm, cut to length 12 re54885 hose fitting 1 x 1/2"-14nptf x lgth 48mm 6500-6577a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=206 turbocharger memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6500-6577b pn=207 1i23 turbocharger 6578 cd41622a -un-25nov97 0 6 engine 8 key part no- part name qty serial no- t remarks 1 19m8162 cap screw 4 x m10 x 40, (10-9) 2 re503056 turbocharger 1 x 3 r123572 gasket 1 x 4 14m7296 flange nut 4 x m10 6500-6578 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=208 1i24 turbocharger 6578 - continued cd41059 -un-25nov97 0 6 engine 8 key part no- part name qty serial no- t remarks 1 m87733 adapter 1 x 1/4"-18npt x 11/16"-16un, (also order r63548) 2 r63548 o-ring 1 x 9-246 x 1-778 mm 3 re59922 hose 1 x 4 t77613 o-ring 1 x 9-246 x 1-778 mm 5 38h5154 elbow fitting 1 x 45° , m16 x 1-5 x 11/16"-16un 6 51m7042 o-ring 1 x 13-300 x 2-200 mm 7 r123570 gasket 1 x 8 19m7866 screw 2 x m8 x 20, (10-9) 9 re59438 oil line 1 x 10 re65978 clamp 2 x 11 r104536 bulk hose 1 x id x lgth 19mm x 2000mm, cut to length 12 re54885 hose fitting 1 x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6500-6578a pn=209 turbocharger memoranda 6500-6578b engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=210 1i25 turbocharger 6579 cd41622a -un-25nov97 0 6 engine 8 key part no- part name qty serial no- h remarks 1 19m8162 cap screw 4 x m10 x 40, (10-9) 2 re502948 turbocharger 1 x 3 r123572 gasket 1 x 4 14m7296 flange nut 4 x m10 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6500-6579 pn=211 1j1 turbocharger 6579 - continued cd41059 -un-25nov97 0 6 engine 8 key part no- part name qty serial no- h remarks 1 m87733 adapter 1 x 1/4"-18npt x 11/16"-16un, (also order r63548) 2 r63548 o-ring 1 x 9-246 x 1-778 mm 3 re59922 hose 1 x 4 t77613 o-ring 1 x 9-246 x 1-778 mm 5 38h5154 elbow fitting 1 x 45° , m16 x 1-5 x 11/16"-16un 6 51m7042 o-ring 1 x 13-300 x 2-200 mm 7 r123570 gasket 1 x 8 19m7866 screw 2 x m8 x 20, (10-9) 9 re59438 oil line 1 x 10 re65978 clamp 2 x 11 r104536 bulk hose 1 x id x lgth 19mm x 2000mm, cut to length 12 re54885 hose fitting 1 x 6500-6579a engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=212 1j3 sen*** (water) sectional index cd42759 -un-11feb99 6608 - 1j4 6609 - 1j5 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6600-a01 pn=213 1j4 sen*** (water) 6608 cd42762 -un-15feb99 0 3 9 d engine & key part no- part name qty serial no- t remarks 1 re503882 sen*** 1 x 1/2"-14nptf (12v - 24v) 6600-6608 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=214 1j5 sen*** (water) 6609 cd42763 -un-15feb99 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 re503883 sen*** 1 x x 1/2" 14nptf (12v - 24v) 2 51m7041 o-ring 1 x x 11-300 x 2-200 mm engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6600-6609 pn=215 1j7 torsional dampener sectional index cd42764 -un-11feb99 6803 - 1j8 6800-a02 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=216 1j8 torsional dampener 6803 cd42765 -un-15feb99 0 6 8 t engine & key part no- part name qty serial no- h remarks 1 19m8442 screw 1 x m12 x 100, (12-9) 2 r500053 washer 1 x 12-5 x 62 x 10 mm 3 19m8943 screw 4 x m10 x 50, (12-9) 4 re500013 torsional dampener 1 x engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 6800-6803 pn=217 torsional dampener memoranda 6800-6804 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=218 1j10 switch (oil) sectional index cd42766 -un-11feb99 7622 - 1j11 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 7600-a01 pn=219 1j11 switch (oil) 7622 cd39803 -un-01jan94 m o d a e engine l l key part no- part name qty serial no- l s remarks 1 re503867 touch switch 1 x 1/8"-27nptf (12v - 24v) 7600-7622 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=220 1j13 fan sheave sectional index cd42767 -un-11feb99 8604 - 1j14 8610 - 1j15 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 8600-a01 pn=221 1j14 fan sheave 8604 cd42768 -un-15feb99 0 4 5 t engine & key part no- part name qty serial no- h remarks 1 19m7784 screw 4 x m10 x 20, (10-9) 2 r128658 sheave 1 x od 145mm 8600-8604 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=222 fan sheave memoranda engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 8600-8605 pn=223 1j15 fan sheave 8610 cd42768 -un-15feb99 0 6 8 t engine & key part no- part name qty serial no- h remarks 1 19m7784 screw 4 x m10 x 20, (10-9) 2 r128658 sheave 1 x od 145mm 8600-8610 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=224 1j17 tensionner automatic belt sectional index cd42769 -un-11feb99 8702 - 1j18 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 8700-a01 pn=225 1j18 tensionner automatic belt 8702 cd41046a -un-16sep98 0 0 4 6 5 8 t t engine & & key part no- part name qty serial no- h h remarks 1 19m8131 screw 1 x x m10 x 70, (10-9) 2 re70536 sheave 1 x x 3 19m7801 screw 2 x x m8 x 60, (10-9) 4 r500321 spacer 1 x x 5 r132168 support 1 x x 6 34m7061 spring pin 1 x x 8 x 20 mm 8700-8702 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) pn=226 1j20 oil filter sectional index cd42770 -un-11feb99 8806 - 1j21 8806 - 1j22 engines for gensets 4039/4-5l/6-8l (007/157) pc2465 (26-feb-99) 8800-a01 洛阳偃师帕金斯1606柴油机哪里有的买？解决方案?,河北保定涞水县卡特330D缸盖销售公司,黔南平塘县帕金斯发电机组气缸套最新报价,济源哪里有沃尔沃柴油机机油标尺专卖店,喀什喀什沃尔沃发动机机油滤清器联系方式？,武隆县6I-2509空气滤芯批发商,达州渠县cat的油泵多少钱去哪买?,四平双辽perkins铂金斯高压油泵价格解决方案?,基隆中山沃尔沃发电机散热器专业销售服务中心,河北秦皇岛抚宁县CAT129-56722W-7325大概的价钱,hardware is tightened to specified torque   always release the overhead lifting equipment slowly   on engines equipped with a low-profile turbocharger, remove turbocharger before attaching engine to repair stand   on engines with a left-hand oil fill tube, remove tube before mounting engine to repair stand   note: see next procedure for illustration of an engine that has been mounted on repair stand   mount the engine to 628351 engine adapter as described below   a label (h) is affixed to the engine adapter for aid in explaining spacer used for each engine model   note: no   2216681 spacer (g) is used on the outside of the engine adapter for the 4045 engines&on the inside (next to engine) on 6068 engines   some later engines may not require the spacer   4045 engines hole a—(2) no   2144901 (m12 x 1  75 x 35 mm) hole b—(1) no   2216641 (m14 x 2  00 x 35 mm) hole c—(1) no   2216651 (m14 x 2  00 x 60 mm) with no   2216681 spacer 6068 engines hole d—(2) no   2144901 (m12 x 1  75 x 35 mm) hole e—(1) no   2216641 (m14 x 2  00 x 35 mm) 1 part of jt07268 engine adapter kit ctm104 (11jul02) 02-010-7 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=63 continued on next page engine rebuild 02 010 8 rg,03,jw7724 –19–18may00–2/2 hole f—(1) no   2216651 (m14 x 2  00 x 60 mm) with no   2216681 spacer note: four threaded holes in engine mounting adapter are for storing mounting hardware   specification engine repair stand m12 cap screws—torque         140 n?m (105 lb-ft) engine repair stand m14 cap screws—torque         225 n?m (165 lb-ft) 1 part of jt07268 engine adapter kit rg,03,dt7334 –19–11nov97–1/1 engine mounted on repair stand rg7780 –un–11nov97 6068 engine a—engine b—62835 engine adapter c—d05226st special adapter d—engine repair stand rg,04,jw7725 –19–15may02–1/4 engine disassembly sequence the following sequence is suggested when complete disassembly for overhaul is required   refer to the appropriate repair group for removal, inspection and repair of individual engine components   ctm104 (11jul02) 02-010-8 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=64 continued on next page engine rebuild 02 010 9 rg,04,jw7725 –19–15may02–2/4 engine disassembly sequence procedure reference mount engine on a safety approved repair stand   see mount engine on repair stand in this group   drain coolant&oil   perform john deere oilscan plus?&see oilscan plus?&coolscan? in section 01, group 002   coolscan? analysis   remove fan belts, fan,&belt tensioner   see remove&install automatic (spring) belt tensioner in group 070   remove alternator   see remove&install alternator in group 100   remove turbocharger (if equipped)   see remove turbocharger in group 080   remove exhaust manifold   see remove, inspect&install exhaust manifold in group 080   remove rocker arm cover&vent tube   if option code label is see remove cylinder head in group 020/021   located on rocker arm cover, be careful not to damage label   on applications where the coolant manifold is not an integral part of see cooling system in group 070   cylinder head, remove coolant manifold/thermostat housing   remove oil cooler piping&coolant pump   see remove coolant pump in group 070   remove dipstick, oil filter, oil cooler,&adapter housing (if see remove, inspect&install oil cooler in group 060   equipped)   remove fuel filter assembly   see appropriate procedure: ? replace final fuel filter/water bowl and pre-filter/water bowl in group 090 of ctm331 (level 12 electronic fuel system with stanadyne de10 pump)   ? remove&install final fuel filter/water separator base in group 090 of ctm170 (level 4 electronic fuel systems with bosch vp44 pump)   ? remove&install final fuel filter/water bowl and/or pre-filter/water bowl base in group 090 of ctm331 (level 12 electronic fuel systems with stanadyne de10 pump)   ? remove&install final fuel filter/water bowl and/or pre-filter/water bowl base in group 090 of ctm284 (level 1 electronic fuel system with delphi dp201 pump)   ? remove&install pre-filter/water bowl base in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   ? remove&install final fuel filter/water bowl base in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   oilscan is a registered trademark of deere & company   coolscan is a trademark of deere & company continued on next page ctm104 (11jul02) 02-010-9 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=65 engine rebuild 02 010 10 rg,04,jw7725 –19–15may02–3/4 engine disassembly sequence procedure reference remove fuel supply pump&fuel lines   see appropriate procedure: ? remove lucas&stanadyne fuel supply pump in group 090 of ctm207 (mechanical fuel systems)   ? remove denso in-line fuel supply pump in group 090 of ctm207 (mechanical fuel systems)   ? remove motorpal fuel supply pump in group 090 of ctm207 (mechanical fuel systems)   ? remove fuel supply pump in group 090 of ctm 331 (level 12 electronic fuel systems with stanadyne de10 pump)   ? remove mechanical fuel transfer pump in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   remove injection lines&injection pump   see appropriate procedure: ? remove stanadyne model db2&db4 injection pump in group 090 of ctm207 (mechanical fuel systems)   ? remove lucas fuel injection pump in group 090 of ctm207 (mechanical fuel systems)   ? remove denso fuel injection pump in group 090 of ctm207 (mechanical fuel systems)   ? remove motorpal fuel injection pump in group 090 of ctm207 (mechanical fuel systems)   ? remove bosch vp44 fuel injection pump in group 090 of ctm170 (level 4 electronic fuel systems with bosch vp44 pump)   ? remove injection pump in group 090 of ctm331 (level 12 electronic fuel systems with stanadyne de10 pump)   ? remove fuel injection pump in group 090 of ctm284 (level 1 electronic fuel system with delphi dp201 pump)   ? remove&install high pressure fuel pump in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   ? remove&install high pressure common rail in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   remove injection nozzles   see appropriate procedure: ? remove fuel injection nozzles in group 090 of ctm 207 (mechanical fuel systems)   ? remove fuel injection nozzles in group 090 of ctm170 (level 4 electronic fuel systems with bosch vp44 pump)   ? remove fuel injection nozzles in group 090 of ctm331 (level 12 electronic fuel systems with stanadyne de10 pump)   ? remove fuel injection nozzles in group 090 of ctm284 (level 1 electronic fuel system with delphi dp201 pump)   ? remove electronic injectors in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   remove starter motor   see remove&install starter in group 100   remove rocker arm assembly&push rods   keep rods in order   see remove cylinder head in group 020/021   check for bent push rods&condition of wear pad contact surfaces on rockers   remove cylinder head   see remove cylinder head in group 020/021   check piston protrusion   see measure piston protrusion in group 030   ctm104 (11jul02) 02-010-10 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=66 continued on next page engine rebuild 02 010 11 rg,04,jw7725 –19–15may02–4/4 engine disassembly sequence procedure reference remove camshaft followers   keep followers in order   see inspect camshaft followers in group 050   remove flywheel   see remove flywheel in group 040   remove flywheel housing   see remove flywheel housing in group 040   remove oil pan   drain oil&remove oil pan   remove crankshaft pulley   see remove pulley/vibration damper&pulley in group 040   remove oil pressure regulating valve assembly&cap (early see remove&install oil pressure regulating engines)   valve in group 060   remove timing gear cover   see remove timing gear cover in group 050   remove oil pump drive gear, outlet tube,&pump body   see remove engine oil pump in group 060   remove timing gears&camshaft   perform wear checks   see remove camshaft in group 050   remove balancer shafts, if equipped (4045 engines)   see remove balancer shafts in group 050   remove one piece oil pressure regulating valve assembly (later see remove&install oil pressure regulating engines)   valve in group 060   remove engine front plate   see remove cylinder block front plate in group 050   remove oil bypass valve   see remove, inspect,&install oil bypass valve in group 060   stamp cylinder number on connecting rod   perform wear checks with see inspect&measure connecting rod bearings in plastigage?   remove pistons&rods   group 030   perform wear checks with plastigage?   remove crankshaft&see remove crankshaft in group 040   main bearings   remove cylinder liners&mark each one with cylinder number   see remove cylinder liners in group 030   remove piston cooling orifices   see remove, inspect,&install piston cooling orifices in group 030   remove balancer shaft bushings, if equipped (4045 engines),&see remove&install camshaft bushings in group 050   camshaft bushing   see remove&install balancer shaft bushings in group 050   remove cylinder block plugs&serial number plate when block is see inspect&clean cylinder block in group 030   to be put in a “hot tank”   clean upper&lower liner bores with nylon brush   see clean cylinder liners in group 030   measure cylinder block   (groups 030, 040&050  ) plastigage is a registered trademark of the dana corp   ctm104 (11jul02) 02-010-11 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=67 engine rebuild 02 010 12 rg,04,jw7726 –19–15may02–1/2 sealant application guidelines listed below are sealants which have been tested and are used by the john deere factory to control leakage and ensure hardware retention   always use the following recommended sealants when assembling your john deere engine to ensure quality performance   loctite? thread sealants are designed to perform to sealing standards with machine oil residue present   if excessive machine oil/poor cleanliness quality exist, clean with solvent   refer to john deere merchandise and parts sales manual for ordering information   important: loctite? gasket materials are not designed to work with oil residue present   oil residues must be cleaned from surfaces before applying gasket material   loctite? 242 thread lock&sealer (medium strength) (blue): ty9370, 6 ml tube/t43512, 50 ml tube ? plugs&fittings: fuel filter base, fuel transfer pump, oil filter base housing,&cylinder block oil galleries   ? cap screws: injection pump access cover, electronic tachometer cover, oil filler inlet, flywheel, fuel transfer pump, oil cooler housing-to-cylinder block (open holes only)&timing hole cover   ? oil pressure sending unit   loctite? 271 thread lock&sealer (high strength) (clear): ty9371, 6 ml tube/t43513, 50 ml bottle ? studs: water pump-to-cylinder block, injection pump-to-front plate   ? oil filter nipple   ? oil dipstick tube&fitting   loctite? 277 rigid form-in-place gasket (high strength) (red): t43514, 50 ml bottle ? steel cap plugs: cylinder block&cylinder head   ? o-ring adapter for oil pump outlet tube   ? nipples&elbows which are pressed into place, water pump housing,&oil cooler cover   ? torque converter access hole plug   loctite? 515 flexible form-in-place gasket (general purpose) (purple): ty6304, 50 ml bottle ? flywheel housing-to-cylinder block   ? flywheel housing-to-oil pan   ? front&rear face of cylinder block   ? front plate/timing gear cover-to-oil pan   loctite? 592 pipe sealant with teflon? (white): ty9374, 6 ml tube/ty9375, 50 ml tube ? pipe plugs: cylinder block (water manifold), thermostat housing, water pump, flywheel housing (drain)   ? injection pump governor cover fitting (fuel return)   ? temperature sending unit   ? oil pan (drain hose, drain valve,&elbow drain fitting)   ? connectors: turbo line, turbo drain,&water return-to-cylinder block   ? adapter fitting&plug for turbo lube on dual oil filter base   ? air heater   loctite? 680 maximum strength retaining compound (green): ty15969, 50 ml tube loctite is a registered trademark of loctite corp   teflon is a registered trademark of du pont co   ctm104 (11jul02) 02-010-12 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=68 continued on next page engine rebuild 02 010 13 rg,04,jw7726 –19–15may02–2/2 ? crankshaft wear sleeve   ? camshaft nose   rtv silicone sealant form-in-place gasket (blue):1 ty16021, 50 ml tube injection pump timing gear cover only when traditional gasket is not available   pt569 never-seez? compound: pt569, 227 g brush/pt506, 453 g spray cap screws: exhaust manifold&turbine housing-to-center housing   never-seez is a registered trademark of the emhart chemical group   1 use dd15664 loctite 515 flexible sealant when servicing an engine within the european market/service area   follow manufacturer’s directions on package when using&storing sealant   rg,04,dt7335 –19–15may02–1/4 engine assembly sequence the following assembly sequence is suggested when engine has been completely disassembled   be sure to check run-out specifications, clearance tolerances, torques, etc  , as engine is assembled   refer to the appropriate repair group when assembling engine components   continued on next page ctm104 (11jul02) 02-010-13 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=69 engine rebuild 02 010 14 rg,04,dt7335 –19–15may02–2/4 engine assembly sequence procedure reference install all plugs&serial number plate in cylinder block (if removed)   see inspect&clean cylinder block in group 030   install piston cooling orifices   see remove, inspect,&install piston cooling orifices in group 030   install new balancer shaft bushings, if equipped (4045 engines),&see remove&install camshaft bushings with front a new camshaft bushing   plate installed in group 050   see remove&install balancer shaft bushings in group 050   install cylinder liners without o-rings   measure liner height   install see install cylinder liner in block in group 030   liners with o-rings   install main bearings&crankshaft   plastigage? bearings   see install crankshaft in group 040   install flywheel housing   see install flywheel housing in group 040   install rear oil seal   see install crankshaft rear oil seal&wear sleeve install flywheel   in group 040   see install flywheel in group 040   install pistons&rods   measure piston protrusion   see install piston&connecting rod assembly in group 030   install oil bypass valve   see remove, inspect,&install oil bypass valve in group 060   install front plate   see install cylinder block front plate in group 050   install one piece oil pressure regulating valve (later engines)   see remove&install oil pressure regulating valve in group 060   install balancer shafts, if equipped (4045 engines)   check end play   see install&time balancer shafts in group 050   install oil outlet tube, o-ring in block,&oil pump   see install engine oil pump in group 060   install injection lines&injection pump   see appropriate procedure: ? install stanadyne model db2&db4 injection pump in group 090 of ctm207 (mechanical fuel systems)   ? install lucas fuel injection pump in group 090 of ctm207 (mechanical fuel systems)   ? install denso fuel injection pump in group 090 of ctm207 (mechanical fuel systems)   ? install motorpal fuel injection pump in group 090 of ctm207 (mechanical fuel systems)   ? install bosch vp44 fuel injection pump in group 090 of ctm170 (level 4 electronic fuel systems with bosch vp44 pump)   ? install injection pump in group 090 of ctm331 (level 12 electronic fuel systems with stanadyne de10 pump)   ? install fuel injection pump in group 090 of ctm284 (level 1 electronic fuel system with delphi dp201 pump)   ? remove&install high pressure fuel pump in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   ? remove&install high pressure common rail in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   plastigage is a registered trademark of the dana corp   ctm104 (11jul02) 02-010-14 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=70 continued on next page engine rebuild 02 010 15 rg,04,dt7335 –19–15may02–3/4 engine assembly sequence procedure reference install camshaft&timing gears   see install camshaft in group 050   time all gears with no   1 cylinder at tdc compression stroke   install timing gear cover   see install timing gear cover in group 050   install new front seal   see replace front crankshaft oil seal&wear sleeve in group 040   install oil pressure regulating valve assembly&cap (early see remove&install oil pressure regulating engines)   valve in group 060   install oil pan   see install oil pan in group 060   install camshaft followers in same order as removed   see inspect, measure,&assemble camshaft followers in group 020/021   install cylinder head gasket&cylinder head   see install cylinder head in group 020/021   install push rods&rocker arm assembly   see install rocker arm assembly in group 020/021   install starter motor   see remove&install starter in group 100   install injection nozzles   see appropriate procedure: ? install fuel injection nozzles in group 090 of ctm207 (mechanical fuel systems)   ? install fuel injection nozzles in group 090 of ctm170 (level 4 electronic fuel systems with bosch vp44 pump)   ? install fuel injection nozzles in group 090 of ctm331 (level 12 electronic fuel systems with stanadyne de10 pump)   ? assemble fuel injection nozzles in group 090 of ctm284 (level 1 electronic fuel system with delphi dp201 pump)   ? install electronic injectors in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   install fuel filter assembly   see appropriate procedure: ? remove&install final fuel filter and/or primary fuel filter/water separator base in group 090 of ctm207 (mechanical fuel systems)   ? remove&install final fuel filter/water separator base in group 090 of ctm170 (level 4 electronic fuel systems with bosch vp44 pump)   ? remove&install final fuel filter/water bowl and/or pre-filter/water bowl base in group 090 of ctm331 (level 12 electronic fuel systems with stanadyne de10 pump)   ? remove&install final fuel filter/water bowl and/or pre-filter/water bowl base in group 090 of ctm284 (level 1 electronic fuel system with delphi dp201 pump)   ? remove&install pre-filter/water bowl base in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   ? remove&install final fuel filter/water bowl base in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   ctm104 (11jul02) 02-010-15 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=71 continued on next page engine rebuild 02 010 16 rg,04,dt7335 –19–15may02–4/4 engine assembly sequence procedure reference install fuel supply pump&fuel lines   see appropriate procedure: ? install lucas&stanadyne fuel supply pump in group 090 of ctm207 (mechanical fuel systems)   ? install denso in-line fuel supply pump in group 090 of ctm207 (mechanical fuel systems)   ? install motorpal fuel supply pump in group 090 of ctm207 (mechanical fuel systems)   ? remove fuel supply pump in group 090 of ctm331 (level 12 electronic fuel systems with stanadyne de10 pump)   ? remove mechanical fuel transfer pump in group 090 of ctm220 (level 11 electronic fuel systems with denso high pressure common rail)   install oil cooler, new oil filter,&dipstick   see remove, inspect,&install oil cooler in group 060   install coolant manifold/thermostat housing&thermostats   see cooling system in group 070   install exhaust manifold   see remove, inspect&install exhaust manifold in install turbocharger   prelube the turbocharger   group 080   see install turbocharger in group 080   install coolant pump&hoses   see install coolant pump in group 070   install crankshaft pulley/vibration damper   use new damper   see install pulley/vibration damper&pulley in group 040   install alternator   see remove&install alternator in group 100   install belt tensioner, fan,&fan belts   see remove&install automatic (spring) belt tensioner in group 070   adjust valves   see check&adjust valve clearance in group 020 or install rocker arm cover&vent tube   021   see install rocker arm cover in group 020/021   fill engine with clean oil   section 01, group 002 flush cooling system&refill with proper coolant   section 01, group 002 perform engine break-in&standard performance checks   see perform engine break-in in this group   ctm104 (11jul02) 02-010-16 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=72 engine rebuild 02 010 17 rg,rg34710,1053 –19–03nov99–1/1 engine break-in guidelines engine break-in should be performed after overhaul or when the following repairs have been made: ? main bearings, rod bearings, crankshaft,/any combination of these parts have been replaced   ? pistons, rings,/liners have been replaced   ? rear crankshaft oil seal&wear sleeve have been replaced   (primary objective is to see if oil seal still leaks  ) ? cylinder head has been removed   ? injection pump has been removed/critical adjustments have been made while it is on the engine   (primary objective is to check power  ) ctm104 (11jul02) 02-010-17 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=73 engine rebuild 02 010 18 rg,100,jw7645 –19–15may02–1/2 perform engine break-in important: if engine has a pto, break-in can be performed at the pto if it is done as specified below   to prevent possible damage to the pto gearbox, do not apply full load through the pto for any longer than the specified 10 minutes below   use a dynamometer to perform the following preliminary break-in procedure   if necessary, preliminary engine break-in can be performed without a dynamometer if under controlled operating conditions   important: use only john deere engine break-in oil/equivalent   do not use john deere plus-50 oil or engine oils meeting api cf-4, api cg-4, api ch-4, api ci-4, acea-e2, acea-e3, acea-e4/acea-e5 performance levels during break-in period of an engine that has had a major overhaul   these oils will not allow an overhauled engine to properly wear during the break-in period   do not add makeup oil until the oil level is below the add mark   john deere engine break-in oil should be used to make up any oil consumed during break-in period   do not fill above the crosshatch pattern/full mark   oil levels anywhere within the crosshatch are acceptable   1   fill engine crankcase to proper level with john deere engine break-in oil during break-in operation   use break-in oil regardless of ambient temperature   this oil is specifically formulated to enhance break-in of john deere diesel engines   under normal conditions, do not exceed 100 hours with break-in oil   if john deere engine break-in oil is not available, use diesel engine oil meeting api service classification cc/cd/acea specification e1   important: during preliminary break-in, periodically check engine oil pressure&coolant temperature   also check for signs of fuel, oil, or coolant leaks   do not run engine at full load for more than 10 minutes at one time   2   start engine   run at loads&speeds shown in following chart for time limits given   preliminary engine break-in after major overhaul time load engine speed 1 minute no load 850 rpm 2 minutes no load fast idle 10 minutes 1/2—3/4 load 2000 rpm to rated speed 10 minutes full load rated speed 3   after preliminary break-in, run engine 1—2 minutes at 1500 rpm, with no load before shut-down   4   check&readjust valve clearance as necessary   cylinder head retorque is not required   note: during the first 20 hours, avoid prolonged periods of engine idling/sustained maximum load operation   if engine will idle longer than 5 minutes, stop engine   5   operate the engine at heavy loads with minimal idling during the break-in period   if the engine has significant operating time at idle, constant speeds, and/or light load usage, an additional 100 hour break-in period is recommended, using a new change of john deere engine break-in oil and new john deere oil filter   ctm104 (11jul02) 02-010-18 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=74 continued on next page engine rebuild 02 010 19 rg,100,jw7645 –19–15may02–2/2 check engine oil level more frequently during engine break-in period   as a general rule, makeup oil should not need to be added during 100-hour break-in period   however, if makeup oil is required in the first 100-hour break-in, an additional 100-hour break-in period is required   use a new change of john deere engine break-in oil&a new john deere oil filter   after 100 hours maximum, drain break-in oil and change oil filter   fill crankcase with john deere plus-50?/torq-gard supreme?/other heavy-duty diesel engine oil within the same service classification as recommended in this manual   see diesel engine oil—non-certified&tier i certified engines/diesel engine oil—tier ii engines in section 01, group 002, fuels, lubricants,&coolants   note: some increase in oil consumption may be expected when low viscosity oils are used   check oil levels more frequently   if air temperature is below —10°c (14°f), use an engine block heater   plus-50 is a registered trademark of deere & company   torq-gard supreme is a registered trademark of deere & company   ctm104 (11jul02) 02-010-19 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=75 engine rebuild 02 010 20 ctm104 (11jul02) 02-010-20 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=76 group 020 cylinder head&valves (two-valve head engines) 02 020 ouo1089,0000236 –19–12jun02–1/1 general information note: engines with four-valve head design are covered in group 021   1 ctm104 (11jul02) 02-020-1 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=77 cylinder head&valves (two-valve head engines) 02 020 2 rg,05,dt7375 –19–11nov97–1/5 check&adjust valve clearance rg7408 –un–06aug96 flywheel housing timing holes a—timing/rotation hole b—timing pin hole caution: to prevent accidental starting of engine while performing valve adjustments, always disconnect negative (—) battery terminal   important: valve clearance must be checked and adjusted with engine cold   1   remove rocker arm cover&crankcase ventilator tube   important: visually inspect contact surfaces of valve tips&rocker arm wear pads   check all parts for excessive wear, breakage,/cracks   replace parts that show visible damage   rocker arms that exhibit excessive valve clearance should be inspected more thoroughly to identify damaged parts   2   remove plastic plugs/cover plate from engine timing/rotation hole (a)&timing pin hole (b)   note: some engines are equipped with flywheel housings which do not allow use of an engine flywheel rotation tool   these engines with straight nose crankshafts may be rotated from front nose of engine, using jdg966 crankshaft front/rear rotation adapter   3   using jde83/jde81-1 flywheel turning tool, rotate engine flywheel in running direction (clockwise viewed from front) until no   1 cylinder is at tdc compression stroke   insert jdg1571/jde81-4 timing pin in flywheel   if no   1 cylinder rocker arms are loose, the engine is at no   1 tdc compression   if no   1 cylinder rocker arms are not loose, rotate engine one full revolution (360°) to no   1 tdc compression   ctm104 (11jul02) 02-020-2 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=78 continued on next page cylinder head&valves (two-valve head engines) 02 020 3 rg,05,dt7375 –19–11nov97–2/5 4   with engine lock-pinned at tdc of no   1 piston’s compression stroke, check valve clearance to following specifications   (use sequence for 4-cylinder or 6-cylinder engines as outlined on next page  ) specification intake valve clearance checking (rocker arm-to-valve tip) (engine cold)—clearance 0  31—0  38 mm (0  012—0  015 in  )        exhaust valve clearance checking (rocker arm-to-valve tip) (engine cold)—clearance 0  41—0  48 mm (0  016—0  019 in  )        rg,05,dt7375 –19–11nov97–3/5 rg7409 –un–06aug96 adjusting valves a—adjusting screw jam nut 5   if valves need adjusting, use the appropriate valve clearance adjustment procedure on the next page and adjust to specifications below   loosen the jam nut (a) on rocker arm adjusting screw   turn adjusting screw until feeler gauge slips with a slight drag   hold the adjusting screw from turning with screwdriver and tighten jam nut to specifications   recheck clearance again after tightening jam nut   readjust clearance as necessary   specification intake valve clearance adjustment (rocker arm-to-valve tip) (engine cold)—clearance      0  36 mm (0  014 in  ) exhaust valve clearance adjustment (rocker arm-to-valve tip) (engine cold)—clearance      0  46 mm (0  018 in  ) specification rocker arm adjusting screw jam nut—torque          27 n?m (20 lb-ft) 6   install rocker arm cover&crankcase ventilator tube   continued on next page ctm104 (11jul02) 02-020-3 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=79 cylinder head&valves (two-valve head engines) 02 020 4 rg,05,dt7375 –19–11nov97–4/5 rg4776 –un–31oct97 4-cylinder engine valve adjustment a—front of engine b—no   1 piston tdc compression c—no   4 piston tdc compression e—exhaust valve i—intake valve 4-cylinder engine: note: firing order is 1-3-4-2   1   using jdg1571/jde81-4 timing pin, lock no   1 piston at tdc compression stroke (b)   2   adjust valve clearance on no   1&3 exhaust valves and no   1&2 intake valves   3   turn crankshaft 360°   lock no   4 piston at tdc compression stroke (c)   4   adjust valve clearance on no   2&4 exhaust valves and no   3&4 intake valves   rg,05,dt7375 –19–11nov97–5/5 rg4777 –un–31oct97 6-cylinder engine valve adjustment a—front of engine b—no   1 piston tdc compression c—no   6 piston tdc compression e—exhaust valve i—intake valve 6-cylinder engine: note: firing order is 1-5-3-6-2-4   1   lock no   1 piston at tdc compression stroke (b)   2   adjust valve clearance on no   1, 3&5 exhaust valves&no   1, 2,&4 intake valves   3   turn crankshaft 360°   lock no   6 piston at tdc compression stroke (c)   4   adjust valve clearance on no   2, 4&6 exhaust valves&no   3, 5,&6 intake valves   ctm104 (11jul02) 02-020-4 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=80 cylinder head&valves (two-valve head engines) 02 020 5 rg,05,dt7374 –19–11nov97–1/2 measure valve lift rg7410 –un–23nov97 measuring valve lift rg4776 –un–31oct97 4-cylinder engine rg4777 –un–31oct97 6-cylinder engine a—front of engine b—no   1 piston tdc compression c—no   4 piston/no   6 piston tdc compression e—exhaust valve i—intake valve important: for a more accurate measurement, measure valve lift at 0  00 mm (0  00 in  ) rocker arm-to-valve tip clearance and with engine cold   note: measuring valve lift provides an indication of wear on camshaft lobes&camshaft followers/push rods   1   remove rocker arm cover   2   set no   1 piston at tdc compression stroke&install jdg1571/jde81-4 timing pin in flywheel   3   set rocker arm-to-valve tip clearance to 0  00 mm (0  00 in  ) for: ? no   1&3 exhaust&no   1&2 intake valves on 4-cylinder engines   ? no   1, 3,&5 exhaust&no   1, 2,&4 intake valves on 6-cylinder engines   4   place dial indicator tip on top of valve spring cap (retainer)/rotator   preload indicator tip&set dial at 0  0 mm (0  0 in  )   5   remove timing pin from flywheel&manually rotate engine one full revolution (360°) in running direction using appropriate flywheel turning tool   6   observe dial indicator reading as valve is moved to full open   record maximum reading&compare with specifications given below   specification intake valves—lift 11  77—12  21 mm (0  463—0  481 in  )        wear limit          11  34 mm (0  447 in  ) exhaust valves—lift 11  51—11  94 mm (0  453—0  470 in  )        wear limit          11  08 mm (0  436 in  ) 7   follow same procedure for all remaining valves and record readings   ctm104 (11jul02) 02-020-5 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=81 continued on next page cylinder head&valves (two-valve head engines) 02 020 6 rg,05,dt7374 –19–11nov97–2/2 if valve lift on all valves is within specifications, adjust valve lash to specified clearance   (see check and adjust valve clearance earlier in this group  ) if valve lift on one/more valves is not within specification, remove&inspect entire valve train and camshaft   8   rotate engine one full revolution (360°)   lock engine at: ? tdc no   4 compression stroke for 4-cylinder engines   ? tdc no   6 compression stroke for 6-cylinder engines   9   set rocker arm-to-valve tip clearance to 0  0 mm (0  0 in  ) for: ? no   2&4 exhaust&no   3&4 intake valves on 4-cylinder engines   ? no   2, 4,&6 exhaust&no   3, 5,&6 intake valves on 6-cylinder engines   10   repeat steps 4—7   ctm104 (11jul02) 02-020-6 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=82 cylinder head&valves (two-valve head engines) 02 020 7 rg,05,dt7373 –19–11nov97–1/12 remove cylinder head in some applications, it may be necessary to remove engine from machine to service cylinder head   refer to your machine technical manual for engine removal procedure   caution: after operating engine, allow exhaust system to cool before working on engine   do not drain coolant until the coolant temperature is below operating temperature   remove radiator filler cap only when the cap is cool enough to touch with bare hands   slowly loosen cap to first stop to relieve pressure before removing completely   1   drain engine oil&coolant   note: on engines equipped with a low-profile turbocharger, remove turbocharger before attaching engine to repair stand   2   remove air inlet elbow   (see remove&install air intake pipe in group 080  ) continued on next page ctm104 (11jul02) 02-020-7 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=83 cylinder head&valves (two-valve head engines) 02 020 8 rg,05,dt7373 –19–11nov97–2/12 rg7454a –un–21jun02 turbocharger&rocker arm cover rg7450a –un–04nov97 rocker arm cover sealing ring a—turbocharger oil inlet&oil drain lines b—turbocharger c—rocker arm cover d—rocker arm cover sealing ring note: turbocharger may be removed from engine while assembled to exhaust manifold, if desired   3   on turbocharged engines, disconnect turbocharger oil inlet&oil drain lines (a) at turbocharger (b)   remove turbocharger&exhaust elbow (shown removed)   (see remove turbocharger in group 080  ) important: replace rocker arm cover sealing ring (d) every time the rocker arm cover is removed during engine/cylinder head overhaul   4   remove hex nuts&o-rings from rocker arm cover (c)   lift off cover   save o-rings for reassembly/replace as necessary   rg,05,dt7373 –19–11nov97–3/12 rg7411 –un–03nov97 thermostat housing, exhaust&coolant manifold e—exhaust manifold f—thermostat housing/coolant manifold 5   using guide studs, remove exhaust manifold (e)   note: on some engines, the thermostat housing/coolant manifold (f) is part of the cylinder head   6   remove thermostat housing/coolant manifold (f)   ctm104 (11jul02) 02-020-8 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=84 continued on next page cylinder head&valves (two-valve head engines) 02 020 9 rg,05,dt7373 –19–11nov97–4/12 rg7745a –un–07nov97 fuel filters rg10379 –un–19oct99 fuel filter&supply pump a—final fuel filter b—primary fuel filter/water separator c—fuel supply pump note: position of fuel filters (a)&(b)&supply pump (c) vary by engine&injection pump applications   see section 02, group 090 of ctm207—mechanical fuel systems, ctm170— level 4 electronic fuel systems with bosch vp44 pump, ctm331—level 12 electronic fuel systems with stanadyne de10 pump, or ctm284—level 1 electronic fuel systems with delphi/lucas dp201 pump for procedures to remove filter(s) and/or supply pump as required   7   disconnect fuel lines&remove fuel filter(s) (a) and (b)&mounting brackets as required   8   remove fuel supply pump (c), if equipped   inspect face of pump lever for wear   if worn flat/concave, replace supply pump   9   remove alternator, if desired   (see remove and install alternator in group 100  ) rg,05,dt7373 –19–11nov97–5/12 rg7412 –un–03nov97 thermostat housing-to-coolant pump tube d—thermostat housing-to-coolant pump tube 10   remove thermostat housing-to-coolant pump tube (d)   ctm104 (11jul02) 02-020-9 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=85 continued on next page cylinder head&valves (two-valve head engines) 02 020 10 rg,05,dt7373 –19–11nov97–6/12 rg9095 –un–27mar98 fuel lines&injection nozzles a—fuel leakoff line b—fuel delivery lines c—injection nozzles 11   remove fuel leakoff line (a)&fuel delivery lines (b) as an assembly   remove fuel injection nozzles (c)   see appropriate procedure: ? remove fuel injection nozzles in section 02, group 090 of ctm207—mechanical fuel systems   ? remove fuel injection nozzles in section 02, group 090 of ctm170—level 4 electronic fuel systems with bosch vp44 pump   ? remove fuel injection nozzles in section 02, group 090 of ctm331—level 12 electronic fuel systems with stanadyne de10 pump   ? remove fuel injection nozzles in section 02, group 090 of ctm284—level 1 electronic fuel systems with delphi/lucas dp201 pump   rg,05,dt7373 –19–11nov97–7/12 rg7413 –un–23nov97 rocker arm assembly note: loosen all rocker arm adjusting screws prior to removing assembly   12   remove rocker arm assembly   continued on next page ctm104 (11jul02) 02-020-10 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=86 cylinder head&valves (two-valve head engines) 02 020 11 rg,05,dt7373 –19–11nov97–8/12 rg7793 –un–11nov97 coolant temperature connector a—coolant temperature connector 13   disconnect coolant temperature connector (a) from injection pump wiring harness   rg,05,dt7373 –19–11nov97–9/12 rg7414 –un–23nov97 valve push rods 14   remove all push rods&identify for reassembly in the same location   clean&inspect push rods   continued on next page ctm104 (11jul02) 02-020-11 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=87 cylinder head&valves (two-valve head engines) 02 020 12 rg,05,dt7373 –19–11nov97–10/12 rg6310 –un–03nov97 cylinder head cap screws a—mark on socket b—mark on head surface 15   if a cylinder head gasket failure has occurred, check and record torque on each cylinder head cap screw before removing   to check cylinder head cap screw torque: a   make a reference mark (in-line) on socket (a) and cylinder head surface (b)   b   loosen cap screw at least 1/2 turn   c   retighten cap screw (using a torque wrench) until reference marks align&record torque   16   remove all cylinder head cap screws   rg,05,dt7373 –19–11nov97–11/12 rg7415a –un–03nov97 cylinder head a—cylinder head important: do not use screwdrivers/pry bars between cylinder block&head to loosen head gasket seal   screwdrivers or pry bars can damage cylinder head and block gasket surfaces   17   lift cylinder head (a) from block   if cylinder head sticks, use a soft hammer to tap cylinder head   continued on next page ctm104 (11jul02) 02-020-12 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=88 cylinder head&valves (two-valve head engines) 02 020 13 rg,05,dt7373 –19–11nov97–12/12 rg7416 –un–03nov97 b—head gasket cylinder head gasket 18   remove cylinder head gasket (b)   inspect for possible oil, coolant,/combustion chamber leaks   also, check for evidence of incorrect head gasket being used   note: do not rotate crankshaft with cylinder head removed unless cylinder liners are secured with cap screws&large flat washers   (see measure cylinder liner standout [height above block], later in this group  ) ctm104 (11jul02) 02-020-13 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=89 cylinder head&valves (two-valve head engines) 02 020 14 rg,05,dt7372 –19–11nov97–1/1 disassemble&inspect rocker arm shaft assembly rg7417 –un–03nov97 rocker arm shaft rg7418 –un–23nov97 rocker arm shaft od rg7419 –un–23nov97 rocker shaft support id rg7420 –un–23nov97 rocker arm bore id a—plug b—washer note: note location of parts as rocker arms are disassembled, to aid in assembly   1   remove plugs (a)&bowed washers (b) from rocker arm shaft   2   disassemble&inspect all parts for wear/damage   replace any parts that are damaged/not within specifications   rocker arm assembly—specification 46 mm (1  81 in  ) compressed height—spring tension        18—27 n (4—6 lb-force) spring—compressed height 46 mm @ 18—27 n (1  81 in   @ 4—6 lb-force)      shaft—od 19  99—20  02 mm (0  787—0  788 in  )        wear limit          19  94 mm (0  785 in  ) shaft support—maximum id     20  17 mm (0  794 in  ) bore—id 20  07—20  12 mm (0  790—0  792 in  )          wear limit          20  17 mm (0  794 in  ) ctm104 (11jul02) 02-020-14 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=90 cylinder head&valves (two-valve head engines) 02 020 15 rg,05,dt7371 –19–11nov97–1/1 assemble rocker arm assembly rg8112 –un–18nov97 rocker arm oil supply hole&plugs a—end plugs b—oil supply hole 1   lubricate shaft od, rocker arm bores,&rocker arm supports with clean engine oil   important: the oil supply hole (b) on the rocker arm shaft must be toward the flywheel end of the engine   2   assemble springs, rocker arms,&rocker arm supports onto shaft in the same location as removed from   note: install bowed washers with cupped side facing away from the plug   3   install bowed washers&new end plugs (a) firmly in end of shaft   rg,05,dt7370 –19–11nov97–1/4 inspect, measure,&install fuel supply pump push rod (if applicable) rg7447 –un–04nov97 fuel supply pump push rod a—push rod 1   remove&clean push rod (a)   label end(s) for reassembly in same orientation   continued on next page ctm104 (11jul02) 02-020-15 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=91 cylinder head&valves (two-valve head engines) 02 020 16 rg,05,dt7370 –19–11nov97–2/4 rg7496a –un–04nov97 push rod od wear b—push rod od 2   measure push rod od (b)   if od is less than specification, install a new push rod   specification fuel supply pump push rod— od 9  891—9  917 mm (0  3894—0  3904 in  )        rg,05,dt7370 –19–11nov97–3/4 rg8113 –un–23nov97 push rod&crown wear 3   check crown on push rod ends   if flat/concave, replace push rod&check camshaft lobe for wear   (see measure camshaft lobe height in group 050  ) continued on next page ctm104 (11jul02) 02-020-16 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=92 cylinder head&valves (two-valve head engines) 02 020 17 rg,05,dt7370 –19–11nov97–4/4 rg7495a –un–04nov97 c—bore id push rod bore in block wear 4   measure push rod bore id (c) in block   specification fuel supply pump push rod bore in block—id 10  00—10  05 mm (0  3937—0  3957 in  )          repair/replace block as necessary   5   lubricate push rod with clean engine oil&install in bore with same end orientation as removed   rg,05,dt7369 –19–11nov97–1/3 inspect, measure,&assemble camshaft followers rg7421 –un–23nov97 camshaft followers 1   remove&clean camshaft followers   label for reassembly in same location   continued on next page ctm104 (11jul02) 02-020-17 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=93 cylinder head&valves (two-valve head engines) 02 020 18 rg,05,dt7369 –19–11nov97–2/3 rg7422 –un–23nov97 camshaft follower wear 2   measure camshaft follower od   if camshaft follower od is less than specified, install a new follower   specification camshaft follower—od 31  61—31  64 mm (1  245—1  246 in  )      rg,05,dt7369 –19–11nov97–3/3 rg7423 –un–23nov97 camshaft follower&crown wear 3   check crown on follower face   if flat/concave, replace follower&check camshaft lobes for wear   (see visually inspect camshaft in group 050  ) 4   measure camshaft follower bore in block and determine if clearance is within specification   (see measure camshaft follower machined bore in block in group 030  ) 5   lubricate camshaft followers in clean engine oil and install in same bore from which removed   ctm104 (11jul02) 02-020-18 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=94 cylinder head&valves (two-valve head engines) 02 020 19 rg,05,dt7368 –19–11nov97–1/1 measure valve recess in cylinder head rg4756 –un–31oct97 valve recess measurement rg7424 –un–03nov97 valve recess measurement a—valve recess b—dial indicator measure&record valve recess (a) using a depth micrometer, magnetic base dial indicator/a dial indicator with jdg451/kjd10123 height gauge (b)   measurements must be made a maximum of 3  0 mm (0  12 in  ) in from edge of valve head   specification intake valves—recess in cylinder head 0  61—1  11 mm (0  024—0  044 in  )          wear limit        1  63 mm (0  064 in  ) exhaust valve—recess in cylinder head 1  22—1  72 mm (0  048—0  068 in  )          wear limit          2  26 mm (0  089 in  ) install new valves&inserts,/grind existing valves and inserts, as necessary, to obtain proper valve recess   grind valve seat inserts as required   (see remove valve seat inserts later in this group  ) ctm104 (11jul02) 02-020-19 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=95 cylinder head&valves (two-valve head engines) 02 020 20 rg,05,dt7367 –19–11nov97–1/1 preliminary cylinder head&valve checks make preliminary inspection of cylinder head&valve assembly during disassembly   look for the following conditions: sticking valves: ? carbon deposits on valve stem   ? worn valve guides   ? scored valve stems   ? warped valve stems   ? misaligned/broken valve springs   ? worn/distorted valve seats   ? insufficient lubrication   warped, worn,/distorted valve guides: ? lack of lubrication   ? cylinder head distortion   ? excessive heat   ? unevenly tightened cylinder head cap screws   distorted cylinder head&gasket leakage: ? loss of cylinder head cap screw torque   ? broken cylinder head cap screw(s)   ? overheating from low coolant level operation   ? insufficient liner standout   ? coolant leakage into cylinder causing hydraulic failure of gasket   ? leaking aftercooler   ? cracked cylinder head   ? cracked cylinder liner   ? damaged/incorrect gasket   ? overpowering/overfueling   ? damaged cylinder head/block surfaces   ? improper surface finish on cylinder head   ? improperly tightened cylinder head cap screws   ? faulty gasket installation (misaligned)   worn/broken valve seats: ? misaligned valves   ? distorted cylinder head   ? carbon deposits on seats due to incomplete combustion   ? valve spring tension too weak   ? excessive heat   ? improper valve clearance   ? improper valve timing   ? incorrect valve/seat installed   burned, pitted, worn,/broken valves: ? worn/distorted valve seats   ? loose valve seats   ? worn valve guides   ? insufficient cooling   ? cocked/broken valve springs   ? improper engine operation   ? improper valve train timing   ? faulty valve rotators   ? warped/distorted valve stems   ? “stretched” valves due to excessive spring tension   ? warped cylinder head   ? bent push rods   ? carbon build-up on valve seats   ? rocker arm failure   ? incorrect valve/seat installed   ? incorrect piston-to-valve clearance   improper valve clearance: ? inefficient use of fuel   ? engine starts harder   ? maximum engine power will not be achieved   ? shorter service life of valve train   ? greater chance for engine to overheat   excessive recession: ? worn valve guides   ? bent valves   ? debris passed through valve train   ctm104 (11jul02) 02-020-20 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=96 cylinder head&valves (two-valve head engines) 02 020 21 rg,05,dt7366 –19–11nov97–1/1 remove valve assembly rg7425 –un–23nov97 valve spring removal tool rg7426 –un–03nov97 valve spring&components a—valve stem seal b—valve spring c—valve rotator d—retainer locks note: a small magnet may be used to aid removal of valve retainer locks   1   using jde138 valve spring compres***, compress valve springs far enough to remove retainer locks (d)   2   release spring tension&remove valve rotator (c) and valve spring (b)   3   remove valves from cylinder head   note: identify all parts for assembly in same location   4   remove valve stem seals (a) (if equipped) from valve guide tower   rg,05,dt7365 –19–11nov97–1/1 inspect&measure valve springs rg2732 –un–04dec97 valve spring rg7427 –un–21may98 valve spring compression tester 1   inspect valve springs for alignment, wear,&damage   2   using d01168aa spring compression tester, check valve spring tension   compressed height must be within specification given below   valve springs—specification spring free length 0 n (0 lb-force)1—height        54  0 mm (2  125 in  ) spring compressed 240—280 n (54—62 lb-force)—height       46  0 mm (1  81 in  ) spring compressed 590—680 n (133—153 lb-force)—height       34  5 mm (1  36 in  ) 1free length may vary slightly between valve springs   ctm104 (11jul02) 02-020-21 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=97 cylinder head&valves (two-valve head engines) 02 020 22 rg,05,dt7364 –19–11nov97–1/1 inspect valve rotators rg7428 –un–23nov97 valve rotator valve rotators cannot be repaired   replace valve rotators when valves are replaced/reground   ensure that valve rotators turn freely in both directions   replace if defective   rg,05,dt7363 –19–11nov97–1/1 clean valves 1   hold each valve firmly against a soft wire wheel on a bench grinder   important: any carbon left on the stem will affect alignment in valve refacer   do not use a wire wheel on plated portion of valve stem   polish the valve stem with steel wool/crocus cloth to remove any scratch marks left by the wire brush   2   make sure all carbon is removed from valve head, face and unplated portion of stem   ctm104 (11jul02) 02-020-22 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=98 cylinder head&valves (two-valve head engines) 02 020 23 rg,05,dt7362 –19–11nov97–1/3 inspect&measure valves rg7429 –un–03nov97 valve stem rg7759 –un–10nov97 intake/exhaust valve identification a—retainer lock groove b—dimple 1   clean&inspect valves, valve stems, stem tips, and retainer lock groove (a)   replace valves that are worn or damaged   specification intake valve head—od 46  47—46  73 mm (1  830—1  840 in  )      exhaust valve head—od 42  37—42  63 mm (1  668—1  678 in  )        note: intake valve has a larger head od&is also identified with a dimple (b) on valve head   rg,05,dt7362 –19–11nov97–2/3 rg7430 –un–23nov97 valve stem measurement 2   measure valve stem od   record measurements and compare with valve guide id   (see measure valve guides later in this group  ) specification intake valve stem—od 7  864—7  884 mm (0  3096—0  3104 in  )      exhaust valve stem—od 7  848—7  874 mm (0  3090—0  3100 in  )        continued on next page ctm104 (11jul02) 02-020-23 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=99 cylinder head&valves (two-valve head engines) 02 020 24 rg,05,dt7362 –19–11nov97–3/3 rg4234 –un–05dec97 valve inspection center 3   using a valve inspection center, determine if valves are out of round, bent,/warped   specification valve face—maximum runout (intake&exhaust)      0  038 mm (0  0015 in  ) rg,05,dt7361 –19–11nov97–1/1 grind valves rg4755 –un–31oct97 checking valve face angle a—valve face angle important: do not nick valve head-to-stem radius when grinding valves   a nick could cause the valve to break   break all sharp edges after grinding   reface serviceable valves to specified angle (a)   specification valves—face angle         29  25° ± 0  25° ctm104 (11jul02) 02-020-24 powertech? 4  5 l & 6  8 l diesel engines 071102 pn=100 cylinder head&valves (two-valve head engines) 02 020 25 rg,105,jw7656 –19–24may00–1/2 head gasket inspection&repair sequence rg8117 –un–15jan98 head gasket inspection a—combustion seals b—gasket body d—elastomer beading strip e—front of engine (flanges) c—rocker arm oil port the following inspection procedures are recommended whenever a head gasket joint failure occurs,/when joint disassembly takes place   1   review historical data relating to machine operation, maintenance&repair, along with diagnostic observations   note all areas requiring further inspection&analysis   2   remove rocker arm cover&check for presence of coolant in the oil   3   record head cap screw torques prior to removal   upon removal, check cap screw length differences   4   remove cylinder head using appropriate lifting devices to prevent handling damage to head gasket   (see remove cylinder head in this group  ) 5   observe surfaces of removed head gasket   examine combustion seals (a) for the following: ? flange severed/expanded/cracked/deformed   ? adjacent body area burned/eroded   ? fire ring severed/displaced/missing   ? flange sealing pattern eccentric/contains voids   ? discoloration of flange&adjacent body areas   ? flange surfaces